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5-Axis Machining Centers Model Year: 2024 MTConnect Standard

DMG MORI ULTRASONIC 20 linear 3rd Generation

Quick Engineering Summary (AI Overview / Key Facts)

The DMG MORI ULTRASONIC 20 linear 3rd Generation is an industrial-grade 5-Axis Machining Centers powered by the Standard CNC. a top spindle speed of 42,000 RPM, and a 5-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power Standard
Tool Capacity Standard
Rapid Traverse Standard
Machine Weight Standard

Engineering Overview & Machining Capabilities

DMG MORI ULTRASONIC 20 linear 3rd Generation: ultrasonic amplitudes up to 15 µm, process forces reduced by up to 50%, 220 x 370 x 290 mm travels.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) DMG MORI (Germany / Japan)
Machine Type 5-Axis Machining Centers
CNC Controller System Standard CNC
Number of Controlled Axes 5-Axis Simultaneous / Positioning
Maximum Spindle Speed 42,000 RPM
Spindle Taper Interface HSK-E32
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Max Workpiece Diameter 220 mm (8.7 in)
Max Workpiece Height 283 mm (11.1 in)
Max Workpiece Weight 15 kg (33.1 lb)
X-Axis Travel 220 mm (8.7 in)
Y-Axis Travel 370 mm (14.6 in)
Z-Axis Travel 290 mm (11.4 in)
Max Spindle Speed 42,000 rpm (HSK-32 high frequency spindle); max. 60,000 rpm optional
Ultrasonic Amplitude Up to 15 µm
A Axis Swivel +130° to -93°
Spindle Taper HSK-E32
Table Speed 150 rpm standard; 1,500 rpm optional (C-axis)

DMG MORI ULTRASONIC 20 linear 3rd Generation in Action & Demo

Frequently Asked Questions: DMG Mori ULTRASONIC 20 linear 3rd Generation

How much does the DMG Mori ULTRASONIC 20 linear 3rd Generation cost?

Our best estimate for the DMG Mori ULTRASONIC 20 linear 3rd Generation is $400,000 - $600,000. This is an estimate for a 5-axis machining centers in this class, not a quote from DMG Mori; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/dmg-mori-ultrasonic-20-linear-3rd-generation#price; the request is passed to DMG Mori or an authorised dealer.

How much does the ultrasonic function reduce process forces?

DMG MORI states a reduction of up to 50%. It links that to higher feed rates, improved surface finishes down to Ra < 0.1 µm and longer tool service life, all depending on requirements. Treat the figure as the best case and ask for a test cut in your material if the business case rests on it.

Which tool interface does the ULTRASONIC 20 linear 3rd Generation use?

The ultrasonic function is integrated through the HSK-E32 interface, and the oscillation superimposed on tool rotation has amplitudes of up to 15 µm. The spindles are listed as high-frequency HSK-32 units. An interface of this size is meant for small tools, which fits the 15 kg (33.1 lb) workpiece limit.

What is the maximum spindle speed?

DMG MORI gives max. 60,000 rpm for the spindle range. The HSK-32 high-frequency spindle is listed at 42,000 rpm, and the higher figure belongs to an HSK-32 spindle listed as optional. Confirm on the quotation which spindle is included.

What makes the ULTRASONIC 20 linear 3rd Generation stable over long jobs?

Three things are listed. The cast bed is FEM-optimized for long-term stability, the temperature management is described as finely tuned and highly sensitive, and the linear drives are described as wear-free. The drives are also rated at acceleration of up to 1.2 g.

What are the travels and workpiece limits of the ULTRASONIC 20 linear 3rd Generation?

Travels are 220 mm (8.7 in) in X, 370 mm (14.6 in) in Y and 290 mm (11.4 in) in Z. The workpiece can be up to Ø 220 x 283 mm and 15 kg (33.1 lb), on a table whose A-axis swivels from +130° to -93°. The C-axis runs at 150 rpm as standard and 1,500 rpm as an option.

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