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5-Axis Machining Centers Model Year: 2024 MTConnect Standard

Mazak FF-5000/40

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak FF-5000/40 is an industrial-grade 5-Axis Machining Centers powered by the Standard CNC. a top spindle speed of 12,000 RPM, and a 5-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 15.0 kW
Tool Capacity 20 Tools
Rapid Traverse Standard
Machine Weight 22,002 kg

Engineering Overview & Machining Capabilities

Mazak FF-5000/40: CAT No.40 line machining center, 20 in (508 mm) pallet, 12,000 rpm, 15 kW (20 HP) continuous, 2,441 ipm (62 m/min) rapids.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type 5-Axis Machining Centers
CNC Controller System Standard CNC
Number of Controlled Axes 5-Axis Simultaneous / Positioning
Maximum Spindle Speed 12,000 RPM
Spindle Motor Rating 15.0 kW
Spindle Taper Interface CAT No.40
Automatic Tool Changer (ATC) 20 Tool Stations
Approx. Machine Weight 22,002 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Pallet Size 20 in (508 mm) × 20 in (508 mm)
Pallet Max Workpiece Size Ø28 in (711 mm) × 28 in (711 mm)
Pallet Max Load Evenly Distributed 1,102 lb (500 kg)
Pallet Min Indexing Angle 0.001°
Spindle Taper CAT No.40
Max Spindle Speed 12,000 rpm
Spindle Torque Intermittent 60 Nm (44 ft-lb) (40% ED)
Spindle Torque 44 Nm (32 ft-lb) continuous
Spindle Power Intermittent 18.5 kW (25 HP) (40% ED)
Spindle Motor Power 15 kW (20 HP) continuous
Tool Capacity 20 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø6 in (152 mm)
Max Tool Length 14 in (356 mm)
Max Tool Weight 22 lb (10 kg)
X-Axis Travel 26 in (660 mm)
Y-Axis Travel 26 in (660 mm)
Z-Axis Travel 22 in (559 mm)
Spindle Center To Pallet 2 in (51 mm) to 28 in (711 mm)
Rapid Traverse X 2,441 ipm (62 m/min)
Rapid Traverse Y 2,441 ipm (62 m/min)
Rapid Traverse Z 2,441 ipm (62 m/min)
Footprint 69 in (1,753 mm) × 157 in (3,988 mm) (W × L, MAZATROL SmoothC)
Machine Height 128 in (3,251 mm)
Machine Weight 22,002 lb (9,980 kg)

Mazak FF-5000/40 in Action & Demo

Frequently Asked Questions: Mazak FF-5000/40

How much does the Mazak FF-5000/40 cost?

Our best estimate for the Mazak FF-5000/40 is $500,000 - $800,000. This is an estimate for a 5-axis machining centers in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-ff-5000-40#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What size workpiece does the FF-5000/40 take?

The pallet is 20 in (508 mm) × 20 in (508 mm) and the maximum workpiece is Ø28 in (711 mm) × 28 in (711 mm), at up to 1,102 lb (500 kg) evenly distributed. Travels are 26 in (660 mm) in X, 26 in (660 mm) in Y and 22 in (559 mm) in Z, and the distance from spindle center to pallet runs from 2 in (51 mm) to 28 in (711 mm).

How strong is the FF-5000/40 spindle?

It is a 12,000 rpm CAT No.40 spindle rated 15 kW (20 HP) continuous and 18.5 kW (25 HP) at 40% ED. Torque is 44 Nm (32 ft-lb) continuous and 60 Nm (44 ft-lb) at 40% ED. Mazak quotes a spindle acceleration time of 1.4 sec from 0 to 12,000 rpm for the FF series, whose spindle has a built-in motor and no drive gears.

Which rotary table options are there on the FF-5000/40?

Mazak lists three table types for the FF series: the B-axis table specification, an A-axis table specification (optional) and an A-axis/B-axis table specification (optional). The NC table is driven by a roller gear cam, with a quoted positioning time of 1.5 sec per 90 degrees, and the pallet's minimum indexing angle is 0.001°.

How closely can FF-5000/40 machines be installed in a line?

Mazak gives 25.59 in as the distance between machines, made possible by the narrow structure and the magazine placed on top. One machine is 69 in (1,753 mm) wide and 157 in (3,988 mm) long with the MAZATROL SmoothC control. Mazak shows lines of 18 machines with 3 double arm gantry loaders and of 20 machines with 5 articulated robots.

What are the tool limits of the FF-5000/40 magazine?

The magazine holds 20 tools. A tool can be up to Ø4 in (102 mm) in diameter, or Ø6 in (152 mm) when the adjacent pockets are empty, up to 14 in (356 mm) long and up to 22 lb (10 kg). With 20 pockets, the tool list of the part has to be settled before the fixture is designed.

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