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CNC Vertical Machining Centers (VMC) Model Year: 2024 MTConnect Standard

Mazak FJW-100/160

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak FJW-100/160 is an industrial-grade CNC Vertical Machining Centers (VMC) powered by the Standard CNC. a top spindle speed of 6,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 22.0 kW
Tool Capacity 50 Tools
Rapid Traverse Standard
Machine Weight 94,797 kg

Engineering Overview & Machining Capabilities

Mazak FJW-100/160: double-column 5-surface machining center, 157.48 × 78.74 in table, 48,501 lb load, CAT No.50 spindle, 6,000 rpm.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type CNC Vertical Machining Centers (VMC)
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 6,000 RPM
Spindle Motor Rating 22.0 kW
Spindle Taper Interface CAT No.50
Table / Platter / Chuck Size 157.48 in (4,000 mm) × 78.74 in (2,000 mm)
Max Table Load Capacity 48,501 kg
Automatic Tool Changer (ATC) 50 Tool Stations
Approx. Machine Weight 94,797 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Table Size 157.48 in (4,000 mm) × 78.74 in (2,000 mm)
Table Column Height 64.96 in (1,650 mm)
Table Distance Between Columns 104.33 in (2,650 mm)
Max Table Load 48,501 lb (22,000 kg)
Spindle Taper CAT No.50
Max Spindle Speed 6,000 rpm
Spindle Torque Intermittent 611 ft-lb (828 Nm) (40% ED)
Spindle Torque 470 ft-lb (637 Nm) continuous
Spindle Power Intermittent 26 kW (35 HP) (40% ED)
Spindle Motor Power 22 kW (30 HP) continuous
Tool Capacity 50 tools
Max Tool Diameter Ø4.92 in (125 mm)
Max Tool Diameter Adjacent Empty Ø9.84 in (250 mm)
Max Tool Length 15.75 in (400 mm)
Max Tool Weight 55 lb (25 kg)
X-Axis Travel 167.32 in (4,250 mm)
Y-Axis Travel 125.98 in (3,200 mm)
Z-Axis Travel 31.5 in (800 mm)
W Axis Travel 39.37 in (1,000 mm)
Distance From Table Top Face To Spindle End 0 in (0 mm) to 66.18 in (1,681 mm)
Rapid Traverse X 1,181 ipm (30 m/min)
Rapid Traverse Y 1,260 ipm (32 m/min)
Rapid Traverse Z 787 ipm (20 m/min)
Rapid Traverse W Axis 118 ipm (3 m/min)
Footprint 246.06 in (6,250 mm) × 417.72 in (10,610 mm) (W × L, MAZATROL SmoothG)
Machine Height 204.37 in (5,191 mm)
Machine Weight 94,797 lb (42,999 kg)

Mazak FJW-100/160 in Action & Demo

Frequently Asked Questions: Mazak FJW-100/160

How much does the Mazak FJW-100/160 cost?

Our best estimate for the Mazak FJW-100/160 is $600,000 - $900,000. This is an estimate for a vertical machining centers (vmc) in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-fjw#price; the request is passed to Yamazaki Mazak or an authorised dealer.

How large a workpiece can the FJW-100/160 take?

The table is 157.48 in (4,000 mm) × 78.74 in (2,000 mm) and is rated for 48,501 lb (22,000 kg). Width is limited by the 104.33 in (2,650 mm) between the columns, and height by the distance from the table top to the spindle end, which ranges from 0 in (0 mm) to 66.18 in (1,681 mm). X travel is 167.32 in (4,250 mm).

What does the W axis do on the FJW-100/160?

The W axis raises and lowers the cross rail that carries the spindle head. It has 39.37 in (1,000 mm) of travel at a rapid of 118 ipm (3 m/min) and works together with the 31.5 in (800 mm) Z-axis ram. Mazak gives a column height of 64.96 in (1,650 mm) from the combined movement of ram and cross rail, for machining tall workpieces.

How much spindle torque and power does the FJW-100/160 have?

470 ft-lb (637 Nm) and 22 kW (30 HP) continuous, or 611 ft-lb (828 Nm) and 26 kW (35 HP) at 40% ED. Maximum speed is 6,000 rpm on a CAT No.50 taper. Mazak describes it as a high torque spindle for rough machining of steel and cast iron.

How does the FJW-100/160 machine the sides of a part?

With an angle head attachment, which Mazak lists as standard equipment for the FJW series. It is attached to and detached from the spindle automatically, can change its own tools, and indexes to 72 positions every 5°. Mazak states that programs for 5-face machining can be written in MAZATROL conversational form or in G code (EIA/ISO).

What size tools does the magazine hold?

The magazine holds 50 tools. A tool can be up to Ø4.92 in (125 mm) in diameter with every pocket full, or Ø9.84 in (250 mm) with the adjacent pockets empty, up to 15.75 in (400 mm) long and up to 55 lb (25 kg).

How does the FJW-100/160 compare with the FJV-60/120?

The FJV-60/120 has a 118.11 in (3,000 mm) × 49.21 in (1,250 mm) table rated for 11,023 lb (5,000 kg), with 125.98 in (3,200 mm) of X and 55.12 in (1,400 mm) of Y. The FJW-100/160 table is 157.48 in (4,000 mm) × 78.74 in (2,000 mm) and takes 48,501 lb (22,000 kg). The FJV-60/120 spindle runs to 10,000 rpm with 176 ft-lb (239 Nm) continuous, against 6,000 rpm and 470 ft-lb (637 Nm) continuous on the FJW-100/160.

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