The Mazak INTEGREX e-V is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.
Mazak INTEGREX e-V series: six double-column multi-tasking machines. Turning Ø57 in (1,448 mm) to Ø138 in (3,505 mm), 10,000 rpm B-axis milling spindle.
| Standardized Parameters & Ratings | |
|---|---|
| Manufacturer (Brand) | Mazak (Japan) |
| Machine Type | Multi-Tasking & Mill-Turn Machines |
| CNC Controller System | Standard CNC |
| Number of Controlled Axes | 3-Axis Simultaneous / Positioning |
| Spindle Taper Interface | CAT50 / CAT No.50 |
| Max Table Load Capacity | 5,952 kg |
| Automatic Tool Changer (ATC) | 40 Tool Stations |
| Approx. Machine Weight | 99,206 kg |
| Industrial IoT Protocol | MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP) |
| Models In Series | 6 models: INTEGREX e-1250V/8, INTEGREX e-1250V/8S, INTEGREX e-1600V/10, INTEGREX e-1600V/10S, INTEGREX e-1850V/12, INTEGREX e-1850V/25S |
| Max Turning Diameter | Ø57 in (1,448 mm) to Ø138 in (3,505 mm) |
| Max Table Load | 5,952 lb (2,700 kg) to 33,069 lb (15,000 kg) |
| Table Max Spindle Speed | 75 rpm to 500 rpm |
| Table Max Torque Cont Rating | 3,434 Nm (2,533 ft-lb) (cont. rating) to 19,108 Nm (14,093 ft-lb) (cont. rating) |
| Table Spindle Motor Cont Rating | 37 kW (50 HP) (cont. rating) to 40 kW (53 HP) (cont. rating) |
| Table Rapid Traverse Rate C Axis | 1 rpm to 25 rpm |
| Table Min Indexing Angle Increment C Axis | 0.0001° |
| Milling Spindle Speed | 10,000 rpm |
| Milling Spindle Torque | 191 Nm (141 ft-lb) continuous |
| Milling Spindle Power Intermittent | 37 kW (50 HP) (40% ED) |
| Milling Spindle Power | 30 kW (40 HP) continuous |
| Milling Spindle Rapid Traverse Rate B Axis | 30 rpm |
| Milling Spindle Min Indexing Angle Increment B Axis | 0.0001° |
| Spindle Taper | CAT50 / CAT No.50 |
| Tool Capacity | 40 tools to 42 tools |
| Max Tool Diameter | Ø5 in (127 mm) |
| Max Tool Diameter Adjacent Empty | Ø10 in (254 mm) |
| Max Tool Length | 26 in (660 mm) |
| Max Tool Weight | 66 lb (30 kg) |
| X-Axis Travel | 74 in (1,880 mm) to 120 in (3,048 mm) |
| Y-Axis Travel | 49 in (1,245 mm) to 73 in (1,854 mm) |
| Z-Axis Travel | 53 in (1,346 mm) to 71 in (1,803 mm) |
| B Axis Range | 150° |
| C Axis Range | 360° |
| Rapid Traverse X | 787 ipm (20 m/min) to 1,654 ipm (42 m/min) |
| Rapid Traverse Y | 1,575 ipm (40 m/min) to 1,654 ipm (42 m/min) |
| Rapid Traverse Z | 1,575 ipm (40 m/min) to 1,654 ipm (42 m/min) |
| Machine Height | 173 in (4,394 mm) to 227 in (5,766 mm) |
| Machine Weight | 99,206 lb (44,999 kg) to 165,344 lb (74,999 kg) |
| Milling Spindle Torque Intermittent | 260 Nm (192 ft-lb) (40% ED) |
Our best estimate for the Mazak INTEGREX e-V is $800,000 - $2,000,000+. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-e-v#price; the request is passed to Yamazaki Mazak or an authorised dealer.
Mazak lists six. The INTEGREX e-1250V/8, e-1600V/10 and e-1850V/12 have a 2-pallet changer. The e-1250V/8S, e-1600V/10S and e-1850V/25S are single-pallet machines. All share the 10,000 rpm milling spindle, the 150° B-axis and a tool capacity of 40 tools to 42 tools.
Mazak fits a direct drive motor to the tables of the e-1250V/8, e-1250V/8S, e-1600V/10 and e-1600V/10S. It delivers high torque from a compact unit and responds quickly for positioning. The e-1850V/12 and e-1850V/25S have a table driven by a high power motor through two gear ranges, for large diameter and heavy workpieces. Across the series, table speed is 75 rpm to 500 rpm and C-axis rapid rotation 1 rpm to 25 rpm.
Maximum turning diameter runs from Ø57 in (1,448 mm) to Ø138 in (3,505 mm), and table load from 5,952 lb (2,700 kg) to 33,069 lb (15,000 kg). Z travel is 53 in (1,346 mm) to 71 in (1,803 mm). The INTEGREX e-1250V/8 sits at the lower end of all three, with Ø57 in (1,448 mm), 5,952 lb (2,700 kg) and 53 in (1,346 mm).
The standard milling spindle runs to 10,000 rpm and is rated 30 kW (40 HP) continuous and 37 kW (50 HP) at 40% ED, with 191 Nm (141 ft-lb) continuous and 260 Nm (192 ft-lb) at 40% ED. The B-axis has 150° of travel, rotates at 30 rpm in rapid and indexes in 0.0001° increments. Maximum tool size is Ø5 in (127 mm), or Ø10 in (254 mm) with adjacent pockets empty.
The X travel range is the same, 74 in (1,880 mm) to 120 in (3,048 mm), in both the INTEGREX e-V and the INTEGREX e-RAMTEC series. The INTEGREX e-RAMTEC series turns Ø49 in (1,245 mm) to Ø93 in (2,362 mm) and carries up to 15,432 lb (7,000 kg), where this series reaches Ø138 in (3,505 mm) and 33,069 lb (15,000 kg). The INTEGREX e-RAMTEC machines are heavier at the top, up to 192,243 lb (87,200 kg).
Three of the six models have a 2-pallet changer as part of the machine. Beyond that Mazak offers the PALLETECH Manufacturing Cell, a one-level system that can be scaled with production demand and can link different types of Mazak machines, and the two-level PALLETECH High Rise System, which is compatible with the INTEGREX e-1250V/8 only.
