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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-100 NEO

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-100 NEO is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 6,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 36 Tools
Rapid Traverse Standard
Machine Weight 21,892 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-100 NEO: 6 in chuck, 6,000 rpm main spindle, 11 kW (15 HP) continuous 12,000 rpm milling spindle, 36 tools, 0.0001° B-axis.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 6,000 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-T63, HSK-A63
Automatic Tool Changer (ATC) 36 Tool Stations
Approx. Machine Weight 21,892 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 590U
Max Turning Diameter Ø24 in (610 mm)
Max Turning Length 23 in (584 mm)
Chuck Size 6 in
Max Spindle Speed 6,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 57.3 Nm (42 ft-lb) (40% ED)
Milling Spindle Torque 46.1 Nm (34 ft-lb) continuous
Milling Spindle Power Intermittent 12 kW (16 HP) (40% ED)
Milling Spindle Power 11 kW (15 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-T63, HSK-A63
Tool Capacity 36 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 12 in (305 mm)
Max Tool Weight 11 lb (5 kg)
X-Axis Travel 21 in (533 mm)
Y-Axis Travel 8 in (203 mm)
Z-Axis Travel 25 in (635 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,890 ipm (48 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min)
Tailstock Taper MT No.4
Tailstock Thrust 449 lb (204 kg)
Footprint 134 in (3,404 mm) × 108 in (2,743 mm) (W × L)
Machine Height 96 in (2,438 mm)
Machine Weight 21,892 lb (9,930 kg)

Mazak INTEGREX i-100 NEO in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-100 NEO

How much does the Mazak INTEGREX i-100 NEO cost?

Our best estimate for the Mazak INTEGREX i-100 NEO is $290,000 - $420,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-100-neo#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Why is the milling spindle more powerful than the turning spindle on the INTEGREX i-100 NEO?

The table rates the milling spindle at 11 kW (15 HP) continuous and the turning spindle at 7.5 kW (10 HP) continuous. On a 6 in chuck machine the turned diameters are small, so turning loads are light, while milling, drilling and tapping can take most of the cycle. The motor ratings reflect that split.

How does the INTEGREX i-100 NEO differ from the INTEGREX i-200 NEO?

The two share travels of 21 in (533 mm), 8 in (203 mm) and 25 in (635 mm) and a 23 in (584 mm) turning length. The INTEGREX i-200 NEO lists an 8 in chuck, 5,000 rpm and 15 kW (20 HP) continuous at 23,765 lb (10,780 kg). The i-100 NEO has a 6 in chuck, 6,000 rpm and 7.5 kW (10 HP) continuous at 21,892 lb (9,930 kg).

What is the Y-axis travel of the INTEGREX i-100 NEO?

The table lists 8 in (203 mm). Mazak's US tables are rounded to whole inches, and the series page gives the Y-axis of the i-100 NEO and i-200 NEO as 210 mm, with an X-axis of 535 mm. If a part is close to the limit, work from the metric figures on the series page and confirm with Mazak.

What tailstock does the INTEGREX i-100 NEO use?

An MT No.4 tailstock with 449 lb (204 kg) of thrust. That is a light thrust figure, appropriate to slender parts held in a 6 in chuck. Maximum turning length is 23 in (584 mm) on the 590U bed.

Which thermal and control features does Mazak list for the series?

For the INTEGREX i NEO series Mazak lists Ai Thermal Shield, which compensates the cutting edge position from spindle speed and machine temperature, temperature-controlled oil around the spindle bearings and headstock, and ball screw core cooling on X, Y and Z as a standard specification. The series page names MAZATROL SmoothAi as the CNC.

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