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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-100H S

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-100H S is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 6,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 38 Tools
Rapid Traverse Standard
Machine Weight 23,876 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-100H S: twin 6 in, 6,000 rpm spindles, 12,000 rpm milling spindle, 38 tools and a flat front for robot automation.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 6,000 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 38 Tool Stations
Approx. Machine Weight 23,876 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 850U
Max Turning Diameter Ø24 in (610 mm)
Max Turning Length 33 in (838 mm)
Chuck Size 6 in
Max Spindle Speed 6,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous
Sub Spindle Chuck Size 6 in
Sub Spindle Speed 6,000 rpm
Sub Spindle Power Intermittent 11 kW (15 HP) (40% ED)
Sub Spindle Power 7.5 kW (10 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 57.3 Nm (42 ft-lb) (40% ED)
Milling Spindle Torque 46.1 Nm (34 ft-lb) continuous
Milling Spindle Spindle Motor 30 Min Rating 12 kW (16 HP) (30 min. rating)
Milling Spindle Power 11 kW (15 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 38 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 12 in (305 mm)
Max Tool Weight 11 lb (5 kg)
X-Axis Travel 21 in (533 mm)
Y-Axis Travel 8 in (203 mm)
Z-Axis Travel 35 in (889 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,890 ipm (48 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min)
Footprint 134 in (3,404 mm) × 85 in (2,159 mm) (W × L)
Machine Height 89 in (2,261 mm)
Machine Weight 23,876 lb (10,830 kg)

Mazak INTEGREX i-100H S in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-100H S

How much does the Mazak INTEGREX i-100H S cost?

Our best estimate for the Mazak INTEGREX i-100H S is $300,000 - $420,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-100h-s#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What does the H mean for automation on the INTEGREX i-100H S?

Mazak describes the INTEGREX i-H series as having a flat machine body front, which improves access and the link to automation such as articulated robots and stockers. For the series it lists a bar feeder, Ez LOADER, Mazak AUTO FLEX CELL and an Auto Jaw Changer that handles 10 sets of chuck jaws for each of the main and second spindles. These are asterisked items on the series page, so confirm what a quoted machine includes.

Are the two spindles of the INTEGREX i-100H S the same?

The table gives both a 6 in chuck, 6,000 rpm, 7.5 kW (10 HP) continuous and 11 kW (15 HP) (40% ED). With matched spindles the first and second operations can be balanced freely between the two ends of the part.

How does the INTEGREX i-100H S compare with the INTEGREX i-100S NEO?

On the headline figures they are close: both have 6 in chucks, 6,000 rpm spindles, a 33 in (838 mm) turning length and a weight of 23,876 lb (10,830 kg). The INTEGREX i-100S NEO lists 36 tools and HSK-T63 and HSK-A63 tapers, while the i-100H S lists 38 tools and HSK-A63. The H model's distinguishing feature in Mazak's description is the flat front for automation.

What are the milling spindle ratings?

The milling spindle runs to 12,000 rpm on an HSK-A63 taper. Power is 11 kW (15 HP) continuous and 12 kW (16 HP) on a 30 min. rating. Torque is 46.1 Nm (34 ft-lb) continuous and 57.3 Nm (42 ft-lb) (40% ED). The B-axis range is -30° to +210° in 0.0001° increments.

How big is the INTEGREX i-100H S?

The footprint is 134 in (3,404 mm) × 85 in (2,159 mm), the height is 89 in (2,261 mm) and the weight is 23,876 lb (10,830 kg). Any robot cell, stocker or bar feeder placed at the front or side adds to that floor area.

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