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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-100S

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-100S is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the MAZATROL SmoothAi CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power Standard
Tool Capacity 36 Tools
Rapid Traverse Standard
Machine Weight 7,500 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-100S (no longer listed): 6 in chuck mill-turn with sub-spindle, 12,000 rpm HSK-A40 milling spindle, 100 mm (3.94 in) Y travel.

Key Structural & Technology Features

• CNC Controller: MAZATROL SmoothAi CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System MAZATROL SmoothAi CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Spindle Taper Interface Standard
Automatic Tool Changer (ATC) 36 Tool Stations
Approx. Machine Weight 7,500 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Max Machining Diameter 450 mm (17.7 in)
Max Machining Length 670 mm (26.4 in)
Bar Capacity 51 mm (2.0 in)
Main Chuck Size 6 in (A2-5 spindle nose)
Main Spindle Speed 5,000 RPM
Main Spindle Power 18.5 kW (25 hp)
Milling Spindle Speed 12,000 RPM
Milling Spindle Power 11 kW (15 hp)
Milling Spindle Taper HSK-A40
B Axis Range 240 degrees (-30 to +210)
Y Axis Travel 100 mm (3.94 in)
Second Spindle Yes (sub-spindle for back-working)
Tool Capacity 36 tools standard (72 optional)
Rapid Traverse Xz 50 m/min (1,969 ipm)
Machine Weight 7,500 kg (16,535 lb)
CNC Control MAZATROL SmoothAi CNC

Mazak INTEGREX i-100S in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-100S

How much does the Mazak INTEGREX i-100S cost?

The price estimate for the Mazak INTEGREX i-100S is uncertain: we have no price for it that we can cite and no estimate we can stand behind, so we give no figure. Configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-100s#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Is the INTEGREX i-100S still made?

No. Mazak no longer lists the INTEGREX i-100S. Anyone looking at a second-hand machine should confirm the listed figures against the machine's own manual and nameplate, because there is no current Mazak table to compare them with.

What size parts does the i-100S take?

The listed maximum machining diameter is 450 mm (17.7 in) and the maximum machining length 670 mm (26.4 in). Bar capacity is listed at 51 mm (2.0 in), and the main chuck is 6 in on an A2-5 spindle nose. Machine weight is listed at 7,500 kg (16,535 lb).

What is the milling spindle on the i-100S?

The listed milling spindle has an HSK-A40 taper, 12,000 rpm and 11 kW (15 hp). It sits on a B axis listed at 240 degrees, from -30 to +210. That taper and power suit small-diameter tooling; heavy milling is outside what these figures support.

Does the INTEGREX i-100S have a second spindle?

Yes, the table lists a sub-spindle for back-working. No speed or power is listed for it. The main spindle is listed at 5,000 rpm and 18.5 kW (25 hp), and Y travel for milled features on either end is listed at 100 mm (3.94 in).

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