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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-100ST NEO

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-100ST NEO is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 6,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 12 Tools
Rapid Traverse Standard
Machine Weight 25,419 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-100ST NEO: second spindle plus lower turret, 6 in chucks at 6,000 rpm, 33 in (838 mm) turning length, 12,000 rpm milling spindle.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 6,000 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-T63, HSK-A63
Automatic Tool Changer (ATC) 12 Tool Stations
Approx. Machine Weight 25,419 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 850U
Max Turning Diameter Ø24 in (610 mm)
Max Machining Diameter Lower Turret Ø16 in (406 mm)
Max Turning Length 33 in (838 mm)
Chuck Size 6 in
Max Spindle Speed 6,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous
Sub Spindle Chuck Size 6 in
Sub Spindle Speed 6,000 rpm
Sub Spindle Power Intermittent 11 kW (15 HP) (40% ED)
Sub Spindle Power 7.5 kW (10 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 57.3 Nm (42 ft-lb) (40% ED)
Milling Spindle Torque 46.1 Nm (34 ft-lb) continuous
Milling Spindle Spindle Motor 30 Min Rating 12 kW (16 HP) (30 min. rating)
Milling Spindle Power 11 kW (15 HP) continuous
B Axis Indexing Increment 0.0001°
Tool Capacity 12 tools
Lower Turret Tool Shank Height 1 in (25 mm)
Lower Turret Boring Bar Shank Diameter Ø1 in (25 mm)
Spindle Taper HSK-T63, HSK-A63
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 12 in (305 mm)
Max Tool Weight 11 lb (5 kg)
X-Axis Travel 21 in (533 mm)
Y-Axis Travel 8 in (203 mm)
Z-Axis Travel 35 in (889 mm)
Travel X2 Axis Lower Turret 8 in (203 mm)
Travel Z2 Axis Lower Turret 35 in (889 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,890 ipm (48 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min)
Rapid Traverse X2 Axis Lower Turret 1,575 ipm (40 m/min)
Rapid Traverse Z2 Axis Lower Turret 1,575 ipm (40 m/min)
Footprint 134 in (3,404 mm) × 108 in (2,743 mm) (W × L)
Machine Height 103 in (2,616 mm)
Machine Weight 25,419 lb (11,530 kg)

Mazak INTEGREX i-100ST NEO in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-100ST NEO

How much does the Mazak INTEGREX i-100ST NEO cost?

Our best estimate for the Mazak INTEGREX i-100ST NEO is $400,000 - $520,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-100st-neo#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What does ST mean on the INTEGREX i-100ST NEO?

Mazak's model list gives the configuration as Second Spindle, Lower Turret. The table bears that out: a second spindle with a 6 in chuck at 6,000 rpm, and lower-turret rows for X2 travel of 8 in (203 mm), Z2 travel of 35 in (889 mm) and a maximum machining diameter of Ø16 in (406 mm).

What tooling does the lower turret take?

The table gives a tool shank height of 1 in (25 mm) and a boring bar shank diameter of Ø1 in (25 mm) for the lower turret. A tool count of 12 tools appears with those rows. The milling spindle taper is listed as HSK-T63 and HSK-A63, with tools up to 12 in (305 mm) long and 11 lb (5 kg).

How many tools does the milling spindle magazine hold?

The table for this model does not say. Its only tool count is 12 tools, which sits with the lower-turret rows. The INTEGREX i-100S NEO, the second-spindle model of the same size, lists 36 tools. Ask Mazak to confirm the magazine capacity for the ST before planning a tool list.

How fast do the axes move?

X rapids at 1,890 ipm (48 m/min); Y and Z rapid at 1,575 ipm (40 m/min). The lower turret's X2 and Z2 axes also rapid at 1,575 ipm (40 m/min). Upper travels are 21 in (533 mm) in X, 8 in (203 mm) in Y and 35 in (889 mm) in Z.

How much heavier is the ST than the other 6 in models?

The INTEGREX i-100ST NEO weighs 25,419 lb (11,530 kg). The INTEGREX i-100S NEO, with a second spindle but no lower turret, weighs 23,876 lb (10,830 kg), and the tailstock INTEGREX i-100 NEO weighs 21,892 lb (9,930 kg). Check floor loading and the 103 in (2,616 mm) height against the building.

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