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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-150S

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-150S is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the MAZATROL SmoothAi CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power Standard
Tool Capacity 24 Tools
Rapid Traverse Standard
Machine Weight 7,000 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-150S: compact 6 in chuck mill-turn, Ø2.56 in bar capacity, ±3.94 in Y stroke, listed 12,000 rpm HSK-A63 milling spindle.

Key Structural & Technology Features

• CNC Controller: MAZATROL SmoothAi CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System MAZATROL SmoothAi CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Spindle Taper Interface Standard
Automatic Tool Changer (ATC) 24 Tool Stations
Approx. Machine Weight 7,000 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Max Machining Diameter Φ13.39"
Max Machining Length 15.16"
X-Axis Travel 370 mm (14.57 in)
Y-Axis Travel 200 mm (7.87 in)
Z-Axis Travel 435 mm (17.13 in)
B Axis Range 200° (-10° to +190°)
C Axis Rotation 360° continuous (both spindles)
Main Spindle Speed 5,000 RPM
Main Spindle Power 15 kW (20 hp)
Sub Spindle Speed 5,000 RPM
Sub Spindle Power 11 kW (15 hp)
Milling Spindle Speed 12,000 RPM (20,000 RPM optional)
Milling Spindle Power 11 kW (15 hp)
Milling Spindle Taper HSK-A63
Chuck Size 6″
Bar Capacity 65 mm (2.56 in)
Tool Capacity 24 tools (36 or 48 optional)
Rapid Traverse Xz 36 m/min (1,417 ipm)
Floor Space 5.8 m²
Machine Weight 7,000 kg (15,432 lb)
CNC Control MAZATROL SmoothAi CNC

Mazak INTEGREX i-150S in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-150S

How much does the Mazak INTEGREX i-150S cost?

Our best estimate for the Mazak INTEGREX i-150S is $260,000 - $380,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-150s#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Does Mazak list an INTEGREX i-150S?

Mazak's series page for the INTEGREX i-150 lists a single model, the INTEGREX i-150. It describes that machine with a tailstock unit and a work handling system that reverses the workpiece for continuous OP1 and OP2 machining. The second spindle shown on this page, at 5,000 rpm and 11 kW (15 hp), is a listed figure; ask Mazak to confirm the configuration before relying on it.

How large a part does the i-150S take?

The listed maximum machining diameter is 13.39 in and the maximum machining length 15.16 in. Bar capacity is 65 mm (2.56 in) and the chuck size is 6 in. Listed travels are 370 mm (14.57 in) in X, 200 mm (7.87 in) in Y and 435 mm (17.13 in) in Z.

What does Mazak say about B-axis positioning on the i-150?

The B axis is driven by a roller gear cam with no backlash and can be indexed and positioned in 0.0001-degree increments. Closed-loop control with a scale feedback system is standard equipment, and a clamping brake system holds the axis during positioning and indexing. The listed B-axis range on this page is 200° (-10° to +190°).

How does the i-150 series deal with heat?

A chiller unit circulates temperature-controlled oil through the spindle and the built-in motor housing to reduce elongation. The Thermal Shield function suppresses changes in cutting edge position using spindle rotation speed and temperature sensor information. Temperature and compensation data are shown on the CNC screen, where the operator can adjust the compensation.

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