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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-250H

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-250H is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 5,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 15.0 kW
Tool Capacity 38 Tools
Rapid Traverse Standard
Machine Weight 28,990 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-250H: flat-front multi-tasking machine with 8 in chuck, Ø26 in (660 mm) turning, 38 tools, HSK-A63 12,000 rpm milling spindle.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 5,000 RPM
Spindle Motor Rating 15.0 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 38 Tool Stations
Approx. Machine Weight 28,990 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1000U
Max Turning Diameter Ø26 in (660 mm)
Max Turning Length 40 in (1,016 mm)
Chuck Size 8 in
Max Spindle Speed 5,000 rpm
Spindle Power Intermittent 22 kW (30 HP) (40% ED)
Spindle Motor Power 15 kW (20 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 124 Nm (91 ft-lb) (40% ED)
Milling Spindle Torque 91.3 Nm (67 ft-lb) continuous
Milling Spindle Power Intermittent 24 kW (32 HP) (40% ED)
Milling Spindle Power 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 38 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 16 in (406 mm)
Max Tool Weight 26 lb (12 kg)
X-Axis Travel 27 in (686 mm)
Y-Axis Travel 12 in (305 mm)
Z-Axis Travel 42 in (1,067 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,969 ipm (50 m/min)
Tailstock Taper MT No.5
Tailstock Thrust 1,573 lb (714 kg)
Footprint 164 in (4,166 mm) × 106 in (2,692 mm) (W × L)
Machine Height 107 in (2,718 mm)
Machine Weight 28,990 lb (13,150 kg)

Mazak INTEGREX i-250H in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-250H

How much does the Mazak INTEGREX i-250H cost?

Our best estimate for the Mazak INTEGREX i-250H is $380,000 - $550,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-250h#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What automation does Mazak offer for the INTEGREX i-250H?

For the INTEGREX i-H series Mazak names a bar feeder with an optional bar feeder scheduling function, the Ez LOADER collaborative-robot loader, the Mazak AUTO FLEX CELL with an articulated robot and stockers at the front face, and an auto jaw changer that swaps 10 sets of chuck jaws. Each is marked with an asterisk, so check the quotation for what is fitted.

How is the INTEGREX i-250H different from the INTEGREX i-250 NEO?

The headline figures match: 8 in chuck, 5,000 rpm, 15 kW (20 HP) continuous, the same travels and 28,990 lb (13,150 kg). The INTEGREX i-250H lists 38 tools and an HSK-A63 taper, while the INTEGREX i-250 NEO lists 36 tools and HSK-T63, HSK-A63. The i-H series is the one Mazak describes with a flat front for automation.

How much power do the two spindles have?

The turning spindle is rated 15 kW (20 HP) continuous and 22 kW (30 HP) at 40% ED. The milling spindle is rated 22 kW (30 HP) continuous and 24 kW (32 HP) at 40% ED, with 91.3 Nm (67 ft-lb) of continuous torque and 124 Nm (91 ft-lb) at 40% ED. It runs to 12,000 rpm; the turning spindle runs to 5,000 rpm.

What are the tool size limits?

Maximum tool diameter is Ø4 in (102 mm), or Ø5 in (127 mm) when the adjacent pockets are empty. Maximum tool length is 16 in (406 mm) and maximum tool weight is 26 lb (12 kg). The magazine holds 38 tools and the spindle taper is HSK-A63.

Which control does the INTEGREX i-250H run?

Mazak names MAZATROL SmoothAi for the INTEGREX i-H series. Two functions are described with it: SOLID MAZATROL, which generates MAZATROL programs from 3D CAD data, and CUTTING ADVISOR, a machining simulation that helps optimise cutting conditions from accumulated machining results.

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