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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-250S NEO

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-250S NEO is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 5,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 15.0 kW
Tool Capacity 36 Tools
Rapid Traverse Standard
Machine Weight 29,652 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-250S NEO: second spindle multi-tasking machine, two 8 in chucks at 5,000 rpm, 12,000 rpm milling spindle, 36 tools, Ø26 in turning.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 5,000 RPM
Spindle Motor Rating 15.0 kW
Spindle Taper Interface HSK-T63, HSK-A63
Automatic Tool Changer (ATC) 36 Tool Stations
Approx. Machine Weight 29,652 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1000U
Max Turning Diameter Ø26 in (660 mm)
Max Turning Length 40 in (1,016 mm)
Chuck Size 8 in
Max Spindle Speed 5,000 rpm
Spindle Power Intermittent 22 kW (30 HP) (40% ED)
Spindle Motor Power 15 kW (20 HP) continuous
Sub Spindle Chuck Size 8 in
Sub Spindle Speed 5,000 rpm
Sub Spindle Power Intermittent 18.5 kW (25 HP) (40% ED)
Sub Spindle Power 15 kW (20 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 124 Nm (91 ft-lb) (40% ED)
Milling Spindle Torque 91.3 Nm (67 ft-lb) continuous
Milling Spindle Power Intermittent 24 kW (32 HP) (40% ED)
Milling Spindle Power 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-T63, HSK-A63
Tool Capacity 36 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 16 in (406 mm)
Max Tool Weight 26 lb (12 kg)
X-Axis Travel 27 in (686 mm)
Y-Axis Travel 12 in (305 mm)
Z-Axis Travel 42 in (1,067 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,969 ipm (50 m/min)
Footprint 164 in (4,166 mm) × 123 in (3,124 mm) (W × L)
Machine Height 107 in (2,718 mm)
Machine Weight 29,652 lb (13,450 kg)

Mazak INTEGREX i-250S NEO in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-250S NEO

How much does the Mazak INTEGREX i-250S NEO cost?

Our best estimate for the Mazak INTEGREX i-250S NEO is $420,000 - $600,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-250s-neo#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What does the S mean in INTEGREX i-250S NEO?

Mazak's model list gives the configuration of the INTEGREX i-250S NEO as Second Spindle. The table backs that up with second spindle rows: an 8 in chuck, 5,000 rpm, 15 kW (20 HP) continuous and 18.5 kW (25 HP) at 40% ED. No tailstock is listed for this configuration.

How does it compare with the INTEGREX i-250 NEO?

The headline figures are shared: Ø26 in (660 mm) turning diameter, 40 in (1,016 mm) turning length, 8 in chuck, 5,000 rpm, 36 tools and the same travels and rapids. The INTEGREX i-250S NEO is the second spindle configuration and weighs 29,652 lb (13,450 kg); the INTEGREX i-250 NEO weighs 28,990 lb (13,150 kg).

Can the milling spindle reach both chucks?

The B-axis range is -30° to +210° with an indexing increment of 0.0001°, a sweep of more than a half turn, and Z travel is 42 in (1,067 mm). That geometry is what allows a single tool to work at the main spindle and then at the second spindle. X travel is 27 in (686 mm) and Y travel 12 in (305 mm).

Is a 36-tool magazine enough for two-spindle work?

It depends on the part family. The magazine holds 36 tools for both spindles, and a tool takes extra room if it is over Ø4 in (102 mm): up to Ø5 in (127 mm) is allowed only with the adjacent pockets empty. Count the tools for both sides of your most demanding part before deciding.

Which thermal controls does Mazak list for this series?

Three. Ai Thermal Shield, which suppresses changes in cutting edge position based on spindle speed and machine temperature. Spindle temperature control, with temperature-controlled oil around the spindle bearings and headstock. And X-, Y- and Z-axis ball screw core cooling, which Mazak marks as a standard specification.

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