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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-350H AG

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-350H AG is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 4,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 22.0 kW
Tool Capacity 38 Tools
Rapid Traverse Standard
Machine Weight 29,652 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-350H AG: multi-tasking machine with gear skiving, hobbing and endmilling, 10 in chuck, Ø26 in (660 mm) turning, 38 tools.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 4,000 RPM
Spindle Motor Rating 22.0 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 38 Tool Stations
Approx. Machine Weight 29,652 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1000U
Max Turning Diameter Ø26 in (660 mm)
Max Turning Length 40 in (1,016 mm)
Chuck Size 10 in
Max Spindle Speed 4,000 rpm
Spindle Power Intermittent 30 kW (40 HP) (40% ED)
Spindle Motor Power 22 kW (30 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 124 Nm (91 ft-lb) (40% ED)
Milling Spindle Torque 91.3 Nm (67 ft-lb) continuous
Milling Spindle Power Intermittent 24 kW (32 HP) (40% ED)
Milling Spindle Power 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 38 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 16 in (406 mm)
Max Tool Weight 26 lb (12 kg)
X-Axis Travel 27 in (686 mm)
Y-Axis Travel 12 in (305 mm)
Z-Axis Travel 42 in (1,067 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,969 ipm (50 m/min)
Tailstock Taper MT No.5
Tailstock Thrust 2,248 lb (1,020 kg)
Footprint 164 in (4,166 mm) × 106 in (2,692 mm) (W × L)
Machine Height 107 in (2,718 mm)
Machine Weight 29,652 lb (13,450 kg)

Mazak INTEGREX i-350H AG in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-350H AG

How much does the Mazak INTEGREX i-350H AG cost?

Our best estimate for the Mazak INTEGREX i-350H AG is $520,000 - $750,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-350h-ag#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What does AG mean on the INTEGREX i-350H AG?

It marks the machine as part of Mazak's INTEGREX AG series, which Mazak describes as performing turning, milling, 5-axis machining and gear machining. Three gear methods are integrated in the one machine: gear skiving, hobbing and endmilling. Gear measurement is listed as part of the same process.

Which gear cutting method suits small batches?

Endmilling. Mazak notes that for high-mix, low-volume parts, specialised tools such as hob cutters take a lot of time just to prepare along with their jigs. With the Smooth Gear Milling software the teeth are cut one at a time with a standard end mill, and tooth profile and tooth lead correction functions modify the machined teeth.

Can the machine measure the gears it cuts?

Yes. Pitch measurement is done with a touch probe after machining and gives single pitch error, cumulative pitch error, tooth space runout and the pitch circle centre. Gear profile and gear lead are measured with a scanning probe; Mazak marks that function with an asterisk, so check that it is on the quotation.

What accuracy does Mazak state for gear hobbing?

Mazak's series description cites ISO Class 7 machining accuracy in connection with Smooth Gear Hobbing, its programming support software for hobbing. That software has a hob shift function, which moves the cutting point along the hob on each pass to extend the interval between resharpening, and a tooth lead modification function.

What are the basic machine figures?

A 10 in chuck, Ø26 in (660 mm) maximum turning diameter and 40 in (1,016 mm) maximum turning length. The turning spindle runs to 4,000 rpm and the milling spindle to 12,000 rpm, each rated 22 kW (30 HP) continuous. The footprint is 164 in (4,166 mm) × 106 in (2,692 mm) (W × L) and the weight 29,652 lb (13,450 kg).

What is jet stream chuck coolant?

An optional feature of the INTEGREX AG series. Mazak says it reduces chip bite into the gear surface during internal gear skiving and extends tool life. The nozzle can be adjusted to rotate the scattering angle between 40° and 95°.

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