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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-500S

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-500S is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 4,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 22.0 kW
Tool Capacity 36 Tools
Rapid Traverse Standard
Machine Weight 48,280 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-500S: two identical 10 in chuck, 4,000 rpm spindles, Ø28 in (711 mm) turning, 17 in (432 mm) Y travel, 36 tools, HSK-A63.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 4,000 RPM
Spindle Motor Rating 22.0 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 36 Tool Stations
Approx. Machine Weight 48,280 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1500U
Max Turning Diameter Ø28 in (711 mm)
Max Turning Length 62 in (1,575 mm)
Chuck Size 10 in
Max Spindle Speed 4,000 rpm
Spindle Power Intermittent 30 kW (40 HP) (40% ED)
Spindle Motor Power 22 kW (30 HP) continuous
Sub Spindle Chuck Size 10 in
Sub Spindle Speed 4,000 rpm
Sub Spindle Power Intermittent 30 kW (40 HP) (40% ED)
Sub Spindle Power 22 kW (30 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 91.4 Nm (67 ft-lb) (40% ED)
Milling Spindle Torque 67.3 Nm (50 ft-lb) continuous
Milling Spindle Power Intermittent 24 kW (32 HP) (40% ED)
Milling Spindle Power 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 36 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø6 in (152 mm)
Max Tool Length 20 in (508 mm)
Max Tool Weight 26 lb (12 kg)
X-Axis Travel 33 in (838 mm)
Y-Axis Travel 17 in (432 mm)
Z-Axis Travel 65 in (1,651 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,969 ipm (50 m/min)
Rapid Traverse Y 1,969 ipm (50 m/min)
Rapid Traverse Z 1,969 ipm (50 m/min)
Footprint 220 in (5,588 mm) × 134 in (3,404 mm) (W × L)
Machine Height 116 in (2,946 mm)
Machine Weight 48,280 lb (21,899 kg)

Mazak INTEGREX i-500S in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-500S

How much does the Mazak INTEGREX i-500S cost?

Our best estimate for the Mazak INTEGREX i-500S is $550,000 - $800,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-500s#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Is the second spindle of the INTEGREX i-500S a full-power spindle?

Yes. The table gives the second spindle a 10 in chuck, 4,000 rpm, 22 kW (30 HP) continuous and 30 kW (40 HP) at 40% ED. Those are the same four figures listed for the main spindle, so the two ends of the machine have equal turning capability.

What separates the INTEGREX i-500S from the INTEGREX i-500?

The second spindle; Mazak's model list gives the configuration of the INTEGREX i-500S as Second Spindle. Turning diameter, turning length, travels, rapids, HSK-A63 taper and the 36-tool magazine match the INTEGREX i-500. The INTEGREX i-500 weighs 46,958 lb (21,300 kg) and this version 48,280 lb (21,899 kg). Its table lists no tailstock.

What are the axis travels and rapid rates?

X travel is 33 in (838 mm), Y travel 17 in (432 mm) and Z travel 65 in (1,651 mm). Rapid traverse is 1,969 ipm (50 m/min) on each of the three. The B-axis range is -30° to +210° and its indexing increment is 0.0001°.

How much milling power is there?

The milling spindle is rated 22 kW (30 HP) continuous and 24 kW (32 HP) at 40% ED, and runs to 12,000 rpm. Torque is 67.3 Nm (50 ft-lb) continuous and 91.4 Nm (67 ft-lb) at 40% ED. Tools are HSK-A63, up to Ø4 in (102 mm), or Ø6 in (152 mm) with the adjacent pockets empty.

How does it sit against the INTEGREX e-500H?

The INTEGREX e-500H has comparable travels of 34 in (864 mm), 20 in (508 mm) and 63 in (1,600 mm), a CAT50 taper, 40 tools and 1,575 ipm (40 m/min) rapids, and weighs 49,824 lb (22,600 kg). The INTEGREX i-500S is the HSK-A63 machine with 1,969 ipm (50 m/min) rapids and, in this version, a second spindle.

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