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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-800V/8

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-800V/8 is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power Standard
Tool Capacity 43 Tools
Rapid Traverse Standard
Machine Weight 87,412 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-800V/8: 5-axis vertical mill-turn, Ø59 in (1,499 mm) parts, 6,614 lb (3,000 kg) table load, 67 x 59 x 45 in travels, 2 pallets.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Spindle Taper Interface CAT No.50
Max Table Load Capacity 6,614 kg
Automatic Tool Changer (ATC) 43 Tool Stations
Approx. Machine Weight 87,412 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Max Machining Diameter Od Ø59 in (1,499 mm)
Max Workpiece Size Ø59 in (1,499 mm) × 59 in (1,499 mm)
Max Table Load 6,614 lb (3,000 kg)
Table Max Spindle Speed 500 rpm
Table Max Torque Cont Rating 3,120 Nm (2,301 ft-lb) (cont. rating)
Table Spindle Motor Cont Rating 45 kW (60 HP) (cont. rating)
Table Rapid Traverse Rate C Axis 50 rpm
Table Min Indexing Angle Increment C Axis 0.0001°
Milling Spindle Speed 10,000 rpm
Milling Spindle Torque Intermittent 353 Nm (260 ft-lb) (40% ED)
Milling Spindle Torque 248 Nm (183 ft-lb) continuous
Milling Spindle Power Intermittent 37 kW (50 HP) (40% ED)
Milling Spindle Power 30 kW (40 HP) continuous
Milling Spindle Rapid Traverse Rate B Axis 30 rpm
Milling Spindle Min Indexing Angle Increment B Axis 0.0001°
Spindle Taper CAT No.50
Tool Capacity 43 tools
Max Tool Diameter Ø5 in (127 mm)
Max Tool Diameter Adjacent Empty Ø10 in (254 mm)
Max Tool Length 26 in (660 mm)
Max Tool Weight 66 lb (30 kg)
X-Axis Travel 67 in (1,702 mm)
Y-Axis Travel 59 in (1,499 mm)
Z-Axis Travel 45 in (1,143 mm)
B Axis Range 150°
C Axis Range 360°
Rapid Traverse X 2,047 ipm (52 m/min)
Rapid Traverse Y 2,047 ipm (52 m/min)
Rapid Traverse Z 2,047 ipm (52 m/min)
Footprint 237 in (6,020 mm) × 344 in (8,738 mm) (W × L)
Machine Height 157 in (3,988 mm)
Machine Weight 87,412 lb (39,649 kg)

Mazak INTEGREX i-800V/8 in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-800V/8

How much does the Mazak INTEGREX i-800V/8 cost?

Our best estimate for the Mazak INTEGREX i-800V/8 is $700,000 - $1,100,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-800v-8#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What size workpiece does the INTEGREX i-800V/8 accept?

Maximum workpiece size is 59 in (1,499 mm) in diameter by 59 in (1,499 mm) high, with a maximum table load of 6,614 lb (3,000 kg). The maximum machining diameter on the outside of a part is also 59 in (1,499 mm).

How does the i-800V/8 differ from the e-1250V/8?

The INTEGREX e-1250V/8 has longer X and Z travels at 74 in (1,880 mm) and 53 in (1,346 mm), but less Y at 49 in (1,245 mm) against 59 in (1,499 mm). The INTEGREX e-1250V/8 rapids at 1,654 ipm (42 m/min), carries 5,952 lb (2,700 kg) on the table, holds 42 tools and weighs 109,127 lb (49,499 kg). The i-800V/8 is the faster and lighter machine at 2,047 ipm (52 m/min) and 87,412 lb (39,649 kg), with the higher table load.

What are the turning figures of the table?

Maximum table speed is 500 rpm. The table motor is rated 45 kW (60 HP) continuous and the continuous torque is 3,120 Nm (2,301 ft-lb). Used as a C axis the table rotates 360°, indexes in 0.0001° increments and rapids at 50 rpm.

Is the Z travel enough for a full-height part?

Z travel is 45 in (1,143 mm) and the maximum workpiece height is 59 in (1,499 mm), so the stroke alone does not span the tallest part. Reach to features low on a tall workpiece also depends on tool length, up to 26 in (660 mm), and on tilting the spindle within the 150° B-axis range. Check the part against Mazak's machining-range drawing.

What does Mazak say about the structure of the i-V series?

The series description lists linear roller guides on the X, Y and Z axes, a backlash-free roller gear cam on the B axis across its 150-degree range, and a slanted mounting surface for the Y-axis roller guides to absorb cutting load. Pallet and table are clamped by cone couplings for repeatable positioning at each pallet change.

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