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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i NEO

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i NEO is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 3,300 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 12 Tools
Rapid Traverse Standard
Machine Weight 21,892 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i NEO series: 15 mill-turn models, 6 in to 12 in chucks, 12,000 rpm HSK-T63/HSK-A63 milling spindle, S and ST versions.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 3,300 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-T63, HSK-A63
Automatic Tool Changer (ATC) 12 Tool Stations
Approx. Machine Weight 21,892 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Models In Series 15 models: INTEGREX i-100 NEO, INTEGREX i-100S NEO, INTEGREX i-100ST NEO, INTEGREX i-200 NEO, INTEGREX i-200S NEO, INTEGREX i-200ST NEO, INTEGREX i-250 NEO, INTEGREX i-250S NEO, INTEGREX i-250ST NEO, INTEGREX i-350 NEO, INTEGREX i-350S NEO, INTEGREX i-350ST NEO, INTEGREX i-450 NEO, INTEGREX i-450S NEO and 1 more
Bed Length Type 590U to 1500U
Max Turning Diameter Ø24 in (610 mm) to Ø26 in (660 mm)
Max Turning Length 23 in (584 mm) to 60 in (1,524 mm)
Chuck Size 6 in to 12 in
Max Spindle Speed 3,300 rpm to 6,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED) to 37 kW (50 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous to 30 kW (40 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 57.3 Nm (42 ft-lb) (40% ED) to 124 Nm (91 ft-lb) (40% ED)
Milling Spindle Torque 46.1 Nm (34 ft-lb) continuous to 91.3 Nm (67 ft-lb) continuous
Milling Spindle Power Intermittent 12 kW (16 HP) (40% ED) to 24 kW (32 HP) (40% ED)
Milling Spindle Power 11 kW (15 HP) continuous to 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-T63, HSK-A63
Tool Capacity 12 tools to 36 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 12 in (305 mm) to 16 in (406 mm)
Max Tool Weight 11 lb (5 kg) to 26 lb (12 kg)
X-Axis Travel 21 in (533 mm) to 27 in (686 mm)
Y-Axis Travel 8 in (203 mm) to 12 in (305 mm)
Z-Axis Travel 25 in (635 mm) to 62 in (1,575 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min) to 1,969 ipm (50 m/min)
Machine Height 96 in (2,438 mm) to 107 in (2,718 mm)
Machine Weight 21,892 lb (9,930 kg) to 37,698 lb (17,100 kg)
Sub Spindle Chuck Size 6 in to 10 in
Sub Spindle Speed 4,000 rpm to 6,000 rpm
Sub Spindle Power Intermittent 11 kW (15 HP) (40% ED) to 26 kW (35 HP) (40% ED)
Sub Spindle Power 7.5 kW (10 HP) continuous to 22 kW (30 HP) continuous

Frequently Asked Questions: Mazak INTEGREX i NEO

How much does the Mazak INTEGREX i NEO cost?

Our best estimate for the Mazak INTEGREX i NEO is $250,000 - $500,000+. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-neo#price; the request is passed to Yamazaki Mazak or an authorised dealer.

How does the INTEGREX i-100 NEO differ from the INTEGREX i-200 NEO?

Chuck, spindle and weight. The INTEGREX i-100 NEO has a 6 in chuck, 6,000 rpm and 7.5 kW (10 HP) continuous at 21,892 lb (9,930 kg). The INTEGREX i-200 NEO has an 8 in chuck, 5,000 rpm and 15 kW (20 HP) continuous at 23,765 lb (10,780 kg). Both turn Ø24 in (610 mm) by 23 in (584 mm) with 21 in (533 mm) of X, 8 in (203 mm) of Y, 25 in (635 mm) of Z and 36 tools.

What do S and ST mean in the INTEGREX i NEO model names?

Mazak's model list gives S as a second spindle and ST as a second spindle plus a lower turret. In the 6 in size, the INTEGREX i-100S NEO and INTEGREX i-100ST NEO both have 35 in (889 mm) of Z and 33 in (838 mm) of turning length. The INTEGREX i-100ST NEO is the heavier at 25,419 lb (11,530 kg) and lists 12 tools.

Which spindle tapers does the INTEGREX i NEO milling spindle take?

The table lists HSK-T63 and HSK-A63 for the series. The milling spindle runs to 12,000 rpm with 11 kW (15 HP) to 22 kW (30 HP) continuous and 12 kW (16 HP) to 24 kW (32 HP) at 40% ED. Maximum tool diameter is Ø4 in (102 mm), or Ø5 in (127 mm) when the adjacent pockets are left empty.

How large is the working envelope across the INTEGREX i NEO series?

X travel runs from 21 in (533 mm) to 27 in (686 mm), Y from 8 in (203 mm) to 12 in (305 mm) and Z from 25 in (635 mm) to 62 in (1,575 mm). Maximum turning diameter is Ø24 in (610 mm) to Ø26 in (660 mm) and turning length 23 in (584 mm) to 60 in (1,524 mm), over bed classes 590U to 1500U.

How powerful are the turning spindles in the INTEGREX i NEO series?

Main spindles are rated from 7.5 kW (10 HP) to 30 kW (40 HP) continuous and from 11 kW (15 HP) to 37 kW (50 HP) at 40% ED, with top speeds from 3,300 rpm to 6,000 rpm. Second spindles are rated 7.5 kW (10 HP) to 22 kW (30 HP) continuous and 11 kW (15 HP) to 26 kW (35 HP) at 40% ED. Mazak describes the turning spindle as a built-in motor design.

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