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5-Axis Machining Centers Model Year: 2024 MTConnect Standard

Mazak VORTEX Horizontal Profiler

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak VORTEX Horizontal Profiler is an industrial-grade 5-Axis Machining Centers powered by the Standard CNC. a top spindle speed of 26,000 RPM, and a 5-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 45.0 kW
Tool Capacity 30 Tools
Rapid Traverse Standard
Machine Weight 152,200 kg

Engineering Overview & Machining Capabilities

Mazak VORTEX Horizontal Profiler series: two 5-axis models with 165 in (4,191 mm) of X, a 90 degree tilting table and 26,000 or 30,000 rpm spindles.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type 5-Axis Machining Centers
CNC Controller System Standard CNC
Number of Controlled Axes 5-Axis Simultaneous / Positioning
Maximum Spindle Speed 26,000 RPM
Spindle Motor Rating 45.0 kW
Spindle Taper Interface HSK-A63
Max Table Load Capacity 6,614 kg
Automatic Tool Changer (ATC) 30 Tool Stations
Approx. Machine Weight 152,200 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Models In Series 2 models: VORTEX HORIZONTAL PROFILER 160, VORTEX HORIZONTAL PROFILER 160 XP
Max Table Load 6,614 lb (3,000 kg)
Spindle Taper HSK-A63
Max Spindle Speed 26,000 rpm to 30,000 rpm
Spindle Max Torque 30 Min Rating 17.6 ft-lb (24 Nm) (30 min. rating)
Spindle Torque 13.2 ft-lb (18 Nm) continuous to 31 ft-lb (42 Nm) continuous
Spindle Power Intermittent 55 kW (74 HP) (30 min. rating)
Spindle Motor Power 45 kW (60 HP) continuous to 120 kW (161 HP) continuous
Tool Capacity 30 tools to 60 tools
Max Tool Diameter Ø3 in (76 mm)
Max Tool Length 8 in (203 mm)
Max Tool Weight 11 lb (5 kg)
X-Axis Travel 165 in (4,191 mm)
Y-Axis Travel 59 in (1,499 mm)
Z-Axis Travel 22 in (559 mm)
A Axis Range ±110°
C Axis Range ±200° / ±360°
Rapid Traverse X 1,378 ipm (35 m/min)
Rapid Traverse Y 1,181 ipm (30 m/min)
Rapid Traverse Z 1,181 ipm (30 m/min)
Machine Height 181 in (4,597 mm)
Machine Weight 152,200 lb (69,037 kg) to 154,321 lb (69,999 kg)
Spindle Tool Shank HSK-A63/80mz

Frequently Asked Questions: Mazak VORTEX Horizontal Profiler

How much does the Mazak VORTEX Horizontal Profiler cost?

Our best estimate for the Mazak VORTEX Horizontal Profiler is $900,000 - $2,000,000. This is an estimate for a 5-axis machining centers in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-vortex-horizontal-profiler#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What is the difference between the 160 and the 160 XP?

Spindle, table width and tool count. The VORTEX HORIZONTAL PROFILER 160 has a 26,000 rpm spindle rated 45 kW (60 HP) continuous, a 49.21 in (1,250 mm) wide table and 30 tools. The VORTEX HORIZONTAL PROFILER 160 XP has a 30,000 rpm spindle rated 120 kW (161 HP) continuous, a 62.99 in (1,600 mm) wide table and 60 tools. Travels, the 6,614 lb (3,000 kg) table load and the rapids are identical.

Which model should I look at?

Decide on metal removal. If the work is finishing and light profiling, the 45 kW (60 HP) continuous spindle of the VORTEX HORIZONTAL PROFILER 160 covers it with the same travels. If parts are cut from solid plate and most of the stock ends up as chips, the 120 kW (161 HP) continuous spindle and 60 tools of the VORTEX HORIZONTAL PROFILER 160 XP are the reason that model exists. Only the XP can take the optional high torque spindle.

Why does the table tilt 90 degrees?

For loading. Mazak describes the table as horizontal for workpiece setup and tilted 90 degrees for machining, which makes large workpieces easier to load and unload while the cutting is done by a horizontal spindle. Tilting table repeatability is stated as within 13 μm in the X, Y and Z directions.

What are the rotary axis ranges?

The A-axis range is ±110°. For the C-axis Mazak's table gives two alternatives, ±200° and ±360°, without the series page saying which model or configuration has which, so confirm the C-axis range on the quotation if a part needs continuous rotation.

How fast are the axes?

Rapid traverse is 1,378 ipm (35 m/min) on X and 1,181 ipm (30 m/min) on Y and Z, on both models. With 165 in (4,191 mm) of X to cover, the X rapid matters most for repositioning between features at opposite ends of a long part.

What coolant and chip handling does the series have?

Through-spindle coolant at 1.5 MPa (218 PSI) is standard, and 3.5 MPa (508 PSI) or 7.0 MPa (1015 PSI) systems are optional. Headstock cleaning coolant from nozzles on the top cover is standard. The coolant tank is separate from the conveyor, has a coating that stops small chips adhering and a jet that keeps them from settling.

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