The DMG MORI ULTRASONIC 85 is an industrial-grade 5-Axis Machining Centers powered by the Standard CNC. a top spindle speed of 30,000 RPM, and a 5-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.
DMG MORI ULTRASONIC 85: monoBLOCK 5-axis machine, 935 x 850 x 650 mm travels, parts to 1,040 mm and 1,500 kg, spindles up to 30,000 rpm.
| Standardized Parameters & Ratings | |
|---|---|
| Manufacturer (Brand) | DMG MORI (Germany / Japan) |
| Machine Type | 5-Axis Machining Centers |
| CNC Controller System | Standard CNC |
| Number of Controlled Axes | 5-Axis Simultaneous / Positioning |
| Maximum Spindle Speed | 30,000 RPM |
| Spindle Taper Interface | Standard |
| Automatic Tool Changer (ATC) | 180 Tool Stations |
| Industrial IoT Protocol | MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP) |
| Max Workpiece Diameter | 1,040 mm (40.9 in) |
| Max Workpiece Height | 590 mm (23.2 in) |
| Max Workpiece Weight | 1,500 kg (3,306.9 lb) |
| X-Axis Travel | 935 mm (36.8 in) |
| Y-Axis Travel | 850 mm (33.5 in) |
| Z-Axis Travel | 650 mm (25.6 in) |
| Footprint | 129.2 ft² |
| Max Spindle Speed | Up to 30,000 rpm (spindle range) |
| Tool Capacity | Up to 180 pockets (machine-integrated tool magazines) |
| Spindle Torque | Up to 317.2 ft lb (spindle range) |
| Mill Turn Table Torque | Up to 1,512 ft lb (table solution for milling and turning) |
| Crane Loading | Up to 3,306 lb, unrestricted |
| Guideways | 2.2 in. roller guideways in all axes |
| Ultrasonic Interface | HSK-A63 interface |
| Ultrasonic Amplitude | Up to 15 µm |
Our best estimate for the DMG Mori ULTRASONIC 85 is $650,000 - $1,050,000. This is an estimate for a 5-axis machining centers in this class, not a quote from DMG Mori; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/dmg-mori-ultrasonic-85#price; the request is passed to DMG Mori or an authorised dealer.
The maximum workpiece weight is 1,500 kg (3,306.9 lb), for parts up to 1,040 mm (40.9 in) in diameter and 590 mm (23.2 in) high. DMG MORI states unrestricted crane loading of up to 3,306 lb, so a part at the full capacity of the 5-axis table can be set down by crane.
The Highlights give a range, not a single rating: up to 30,000 rpm, or up to 317.2 ft lb. A high-speed spindle and a high-torque spindle sit at opposite ends of that range. The standard spindle is not named, so request speed, power and torque for the spindle on the quotation.
DMG MORI lists several table solutions. One is for 5-axis machining with up to 3,306 lb. The other is for complete machining with milling and turning, with up to 1,512 ft lb. Turning therefore depends on ordering the mill-turn table, and the choice should be made before anything else is specified.
The footprint is stated as only 129.2 ft². The machine stands on a three-point support, which DMG MORI says makes it quick and easy to set up. Room for the crane approach, the coolant treatment equipment and any automation has to be added to that figure when the cell is laid out.
Integration is via the HSK-A63 interface, with ultrasonic superimposition of the tool rotation at amplitudes up to 15 µm. DMG MORI states that process forces are reduced by up to 50%, enabling higher feed rates, surface quality up to Ra <0.1 µm and longer tool life, depending on requirements. ULTRASONIC 3rd Generation is fully compatible with the 2nd generation actuator.
