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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX e-500H

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX e-500H is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 3,300 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 22.0 kW
Tool Capacity 40 Tools
Rapid Traverse Standard
Machine Weight 49,824 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX e-500H: CAT50 10,000 rpm milling spindle with 191 Nm (141 ft-lb) continuous, 20 in (508 mm) Y travel, 40 tools, 3,300 rpm.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 3,300 RPM
Spindle Motor Rating 22.0 kW
Spindle Taper Interface CAT50
Automatic Tool Changer (ATC) 40 Tool Stations
Approx. Machine Weight 49,824 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1500U
Max Spindle Speed 3,300 rpm
Spindle Power Intermittent 30 kW (40 HP) (40% ED)
Spindle Motor Power 22 kW (30 HP) continuous
Milling Spindle Speed 10,000 rpm
Milling Spindle Torque Intermittent 260 Nm (192 ft-lb) (40% ED)
Milling Spindle Torque 191 Nm (141 ft-lb) continuous
Milling Spindle Power Intermittent 37 kW (50 HP) (40% ED)
Milling Spindle Power 30 kW (40 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper CAT50
Tool Capacity 40 tools
Max Tool Diameter Ø5 in (127 mm)
Max Tool Diameter Adjacent Empty Ø10 in (254 mm)
Max Tool Length 20 in (508 mm)
Max Tool Weight 66 lb (30 kg)
X-Axis Travel 34 in (864 mm)
Y-Axis Travel 20 in (508 mm)
Z-Axis Travel 63 in (1,600 mm)
Rapid Traverse X 1,575 ipm (40 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min)
Tailstock Feedrate 236 ipm (6 m/min)
Tailstock Taper MT No.5
Tailstock Thrust 3,372 lb (1,530 kg)
Footprint 257 in (6,528 mm) × 181 in (4,597 mm) (W × L)
Machine Height 127 in (3,226 mm)
Machine Weight 49,824 lb (22,600 kg)

Mazak INTEGREX e-500H in Action & Demo

Frequently Asked Questions: Mazak INTEGREX e-500H

How much does the Mazak INTEGREX e-500H cost?

Our best estimate for the Mazak INTEGREX e-500H is $550,000 - $850,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-e-500h#price; the request is passed to Yamazaki Mazak or an authorised dealer.

How much torque does the INTEGREX e-500H milling spindle have?

191 Nm (141 ft-lb) continuous and 260 Nm (192 ft-lb) at 40% ED. Power is 30 kW (40 HP) continuous and 37 kW (50 HP) at 40% ED. The spindle has a CAT50 taper and a maximum speed of 10,000 rpm, and the B-axis indexes in 0.0001° increments.

How does the INTEGREX e-500H differ from the INTEGREX i-500?

Mainly in the milling spindle and the speed of the axes. The INTEGREX e-500H has a CAT50 taper, 40 tools, 1,575 ipm (40 m/min) rapids, a 3,300 rpm turning spindle and weighs 49,824 lb (22,600 kg). The INTEGREX i-500 has HSK-A63, 36 tools, 1,969 ipm (50 m/min) rapids, 4,000 rpm and weighs 46,958 lb (21,300 kg). Both turning spindles are rated 22 kW (30 HP) continuous.

What is the largest tool the changer will take?

With every pocket full, Ø5 in (127 mm). With the adjacent pockets left empty, Ø10 in (254 mm). Maximum tool length is 20 in (508 mm) and maximum tool weight 66 lb (30 kg). The magazine holds 40 tools, so each oversize tool reduces the usable count.

What is the next size up in the series?

The INTEGREX e-670H has travels of 40 in (1,016 mm) in X, 26 in (660 mm) in Y and 123 in (3,124 mm) in Z, a 1,600 rpm turning spindle rated 37 kW (50 HP) continuous and a weight of 68,342 lb (30,999 kg). It shares the CAT50 taper, 40 tools and 1,575 ipm (40 m/min) rapids of this machine.

What tailstock does the machine have?

An MT No.5 tailstock with 3,372 lb (1,530 kg) of thrust and a feedrate of 236 ipm (6 m/min). That thrust suits heavy shaft work between the chuck and the centre. The table is for Mazak's 1500U bed class.

What chuck sizes does it use?

Mazak's series page groups the INTEGREX e-500H under chuck sizes of 15 to 21 inch. The turning spindle behind the chuck runs to 3,300 rpm and is rated 22 kW (30 HP) continuous and 30 kW (40 HP) at 40% ED. The table for this model does not state a maximum turning diameter.

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