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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-150

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-150 is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 5,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 36 Tools
Rapid Traverse Standard
Machine Weight 16,093 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-150: compact multi-tasking machine with a 6 in chuck, 5,000 rpm turning spindle, 12,000 rpm milling spindle and 36 tools.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 5,000 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 36 Tool Stations
Approx. Machine Weight 16,093 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Max Machining Diameter Lower Turret Ø13 in (330 mm)
Max Turning Length 15 in (381 mm)
Chuck Size 6 in
Max Spindle Speed 5,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Max Torque 20 Pct Ed 36 Nm (27 ft-lb) (20% ED)
Milling Spindle Torque 14 Nm (10 ft-lb) continuous
Milling Spindle Spindle Motor 20 Pct Ed 7.5 kW (10 HP) (20% ED)
Milling Spindle Power 3 kW (4 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 36 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 8 in (203 mm)
Max Tool Weight 11 lb (5 kg)
X-Axis Travel 15 in (381 mm)
Y-Axis Travel 8 in (203 mm)
Z-Axis Travel 17 in (432 mm)
B Axis Range -10° - +190°
Rapid Traverse X 1,575 ipm (40 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min)
Footprint 91 in (2,311 mm) × 98 in (2,489 mm) (W × L)
Machine Height 98 in (2,489 mm)
Machine Weight 16,093 lb (7,300 kg)

Mazak INTEGREX i-150 in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-150

How much does the Mazak INTEGREX i-150 cost?

Our best estimate for the Mazak INTEGREX i-150 is $220,000 - $340,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-150#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Does the INTEGREX i-150 have a second spindle?

The table lists one turning spindle with a 6 in chuck and no second-spindle rows. Mazak equips the machine with a work handling system and a tailstock unit instead. The workpiece is reversed at that unit, which lets OP1 and OP2 run one after the other on the same spindle.

How much milling power does the INTEGREX i-150 have?

The 12,000 rpm milling spindle is rated 3 kW (4 HP) continuous with 14 Nm (10 ft-lb) of continuous torque. At 20% ED the motor is rated 7.5 kW (10 HP) and the maximum torque is 36 Nm (27 ft-lb). Plan milling cycles around the continuous figures and treat the 20% ED figures as short-duty reserves.

What are the travels and B-axis range of the INTEGREX i-150?

X is 15 in (381 mm), Y is 8 in (203 mm) and Z is 17 in (432 mm), all with 1,575 ipm (40 m/min) rapids. Mazak states the Y stroke as ±3.94 in. The B-axis range is -10° to +190°, positioned in 0.0001° increments by a roller gear cam drive.

What size tools fit the INTEGREX i-150 magazine?

The magazine holds 36 tools on an HSK-A63 taper. Maximum tool diameter is Ø4 in (102 mm), or Ø5 in (127 mm) with the adjacent pockets empty. Maximum tool length is 8 in (203 mm) and maximum tool weight is 11 lb (5 kg).

How does the INTEGREX i-150 compare with the INTEGREX j-200?

The INTEGREX j-200 is longer in every axis but Y: 18 in (457 mm) of X and 22 in (559 mm) of Z against 15 in (381 mm) and 17 in (432 mm) here, with a 20 in (508 mm) turning length. Both list 5,000 rpm, 7.5 kW (10 HP) continuous turning spindles and 1,575 ipm (40 m/min) rapids. The i-150 lists 36 tools where the INTEGREX j-200 lists 20 tools.

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