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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-200H S

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-200H S is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 5,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 15.0 kW
Tool Capacity 38 Tools
Rapid Traverse Standard
Machine Weight 24,537 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-200H S: 8 in chucks, 15 kW (20 HP) continuous main and second spindles, 33 in (838 mm) turning length, 38 tools HSK-A63.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 5,000 RPM
Spindle Motor Rating 15.0 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 38 Tool Stations
Approx. Machine Weight 24,537 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 850U
Max Turning Diameter Ø24 in (610 mm)
Max Turning Length 33 in (838 mm)
Chuck Size 8 in
Max Spindle Speed 5,000 rpm
Spindle Power Intermittent 22 kW (30 HP) (40% ED)
Spindle Motor Power 15 kW (20 HP) continuous
Sub Spindle Chuck Size 8 in
Sub Spindle Speed 5,000 rpm
Sub Spindle Power Intermittent 18.5 kW (25 HP) (40% ED)
Sub Spindle Power 15 kW (20 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 57.3 Nm (42 ft-lb) (40% ED)
Milling Spindle Torque 46.1 Nm (34 ft-lb) continuous
Milling Spindle Power Intermittent 12 kW (16 HP) (40% ED)
Milling Spindle Power 11 kW (15 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 38 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 12 in (305 mm)
Max Tool Weight 11 lb (5 kg)
X-Axis Travel 21 in (533 mm)
Y-Axis Travel 8 in (203 mm)
Z-Axis Travel 35 in (889 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,890 ipm (48 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min)
Footprint 138 in (3,505 mm) × 85 in (2,159 mm) (W × L)
Machine Height 89 in (2,261 mm)
Machine Weight 24,537 lb (11,130 kg)

Mazak INTEGREX i-200H S in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-200H S

How much does the Mazak INTEGREX i-200H S cost?

Our best estimate for the Mazak INTEGREX i-200H S is $340,000 - $500,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-200h-s#price; the request is passed to Yamazaki Mazak or an authorised dealer.

How strong is the second spindle on the INTEGREX i-200H S?

It takes an 8 in chuck, runs to 5,000 rpm and is rated 15 kW (20 HP) continuous and 18.5 kW (25 HP) (40% ED). The main spindle has the same continuous rating and 22 kW (30 HP) (40% ED). On continuous ratings the two are equal, so heavy cuts need not all be scheduled in the first operation.

How does the INTEGREX i-200H S compare with the INTEGREX i-100H S?

Travels, the 33 in (838 mm) turning length and the 38-tool HSK-A63 magazine are common to both. The INTEGREX i-100H S lists 6 in chucks, 6,000 rpm and 7.5 kW (10 HP) continuous at 23,876 lb (10,830 kg). The i-200H S has 8 in chucks, 5,000 rpm and 15 kW (20 HP) continuous at 24,537 lb (11,130 kg).

What are the travels of the INTEGREX i-200H S?

The table lists 21 in (533 mm) in X, 8 in (203 mm) in Y and 35 in (889 mm) in Z. X rapids at 1,890 ipm (48 m/min), Y and Z at 1,575 ipm (40 m/min). Mazak's series page states the X-axis of the i-100H and i-200H as 21.06 in and the Y-axis as 8.27 in, since the table rounds to whole inches.

Is the milling spindle as powerful as the turning spindles?

No. The milling spindle is rated 11 kW (15 HP) continuous and 12 kW (16 HP) (40% ED), with torque of 46.1 Nm (34 ft-lb) continuous and 57.3 Nm (42 ft-lb) (40% ED) at up to 12,000 rpm. Each turning spindle is rated 15 kW (20 HP) continuous.

What thermal measures does Mazak describe for the series?

Three. Ai Thermal Shield adjusts for spindle speed, machine temperature, machine position and coolant on/off to hold the cutting edge position. Temperature-controlled oil circulates around the spindle bearings and headstock. Cooling oil also passes through the X, Y and Z ball screws, which Mazak marks as a standard specification.

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