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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-450H ST

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-450H ST is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 3,300 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 30.0 kW
Tool Capacity 12 Tools
Rapid Traverse Standard
Machine Weight 37,698 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-450H ST: 12 in main and 10 in second spindle, lower turret, 60 in (1,524 mm) turning length, 12,000 rpm HSK-A63 milling spindle.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 3,300 RPM
Spindle Motor Rating 30.0 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 12 Tool Stations
Approx. Machine Weight 37,698 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1500U
Max Turning Diameter Ø26 in (660 mm)
Max Machining Diameter Lower Turret Ø17 in (432 mm)
Max Turning Length 60 in (1,524 mm)
Chuck Size 12 in
Max Spindle Speed 3,300 rpm
Spindle Power Intermittent 37 kW (50 HP) (40% ED)
Spindle Motor Power 30 kW (40 HP) continuous
Sub Spindle Chuck Size 10 in
Sub Spindle Speed 4,000 rpm
Sub Spindle Power Intermittent 26 kW (35 HP) (40% ED)
Sub Spindle Power 22 kW (30 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 124 Nm (91 ft-lb) (40% ED)
Milling Spindle Torque 91.3 Nm (67 ft-lb) continuous
Milling Spindle Power Intermittent 24 kW (32 HP) (40% ED)
Milling Spindle Power 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Tool Capacity 12 tools
Lower Turret Tool Shank Height 1 in (25 mm)
Lower Turret Boring Bar Shank Diameter Ø1 in (25 mm)
Spindle Taper HSK-A63
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 16 in (406 mm)
Max Tool Weight 26 lb (12 kg)
X-Axis Travel 27 in (686 mm)
Y-Axis Travel 12 in (305 mm)
Z-Axis Travel 62 in (1,575 mm)
Travel X2 Axis Lower Turret 9 in (229 mm)
Travel Z2 Axis Lower Turret 61 in (1,549 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,969 ipm (50 m/min)
Rapid Traverse X2 Axis Lower Turret 1,575 ipm (40 m/min)
Rapid Traverse Z2 Axis Lower Turret 1,575 ipm (40 m/min)
Footprint 197 in (5,004 mm) × 106 in (2,692 mm) (W × L)
Machine Height 107 in (2,718 mm)
Machine Weight 37,698 lb (17,100 kg)

Mazak INTEGREX i-450H ST in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-450H ST

How much does the Mazak INTEGREX i-450H ST cost?

Our best estimate for the Mazak INTEGREX i-450H ST is $600,000 - $800,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-450h-st#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Why do the two spindles of the INTEGREX i-450H ST have different chucks?

The table lists a 12 in chuck on the main spindle and a 10 in chuck on the second. The main spindle is the high-power one, 30 kW (40 HP) continuous at up to 3,300 rpm, and the second is rated 22 kW (30 HP) continuous at up to 4,000 rpm. The layout suits parts roughed on the main spindle and finished on the second.

What can the lower turret do?

It machines diameters up to Ø17 in (432 mm), with 9 in (229 mm) of X2 travel and 61 in (1,549 mm) of Z2 travel, both at 1,575 ipm (40 m/min) rapid. It holds tools of 1 in (25 mm) shank height and boring bars with Ø1 in (25 mm) shanks. The table lists a tool capacity of 12 tools with these rows.

What does ST stand for in this model name?

Mazak's model list gives the configuration of the INTEGREX i-450H ST as Second Spindle, Lower Turret. Both show in the table: second spindle rows for chuck size, speed and power, and lower turret rows for travel, rapid traverse, shank sizes and maximum machining diameter.

Which automation options are named for the series?

For the INTEGREX i-H series Mazak names a bar feeder, the Ez LOADER using a collaborative robot, the Mazak AUTO FLEX CELL with an articulated robot and stockers at the front face, and an auto jaw changer that replaces 10 sets of chuck jaws on each of the main and second spindles. All are marked with an asterisk, so confirm what a quotation includes.

What are the milling spindle figures?

12,000 rpm, 22 kW (30 HP) continuous and 24 kW (32 HP) at 40% ED, with 91.3 Nm (67 ft-lb) of continuous torque and 124 Nm (91 ft-lb) at 40% ED. The taper is HSK-A63. Tools can be Ø4 in (102 mm), or Ø5 in (127 mm) with adjacent pockets empty, 16 in (406 mm) long and 26 lb (12 kg).

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