CNCBUY.NET
Home  >  CNC Machines  >  Mazak  >  Mazak INTEGREX i-500ST
Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-500ST

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-500ST is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 4,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 22.0 kW
Tool Capacity 9 Tools
Rapid Traverse Standard
Machine Weight 49,162 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-500ST: second spindle and lower turret, Ø28 in (711 mm) x 62 in (1,575 mm) turning, two 10 in chucks, 12,000 rpm milling.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 4,000 RPM
Spindle Motor Rating 22.0 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 9 Tool Stations
Approx. Machine Weight 49,162 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Bed Length Type 1500U
Max Turning Diameter Ø28 in (711 mm)
Max Machining Diameter Lower Turret Ø19 in (483 mm)
Max Turning Length 62 in (1,575 mm)
Chuck Size 10 in
Max Spindle Speed 4,000 rpm
Spindle Power Intermittent 30 kW (40 HP) (40% ED)
Spindle Motor Power 22 kW (30 HP) continuous
Sub Spindle Chuck Size 10 in
Sub Spindle Speed 4,000 rpm
Sub Spindle Power Intermittent 30 kW (40 HP) (40% ED)
Sub Spindle Power 22 kW (30 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 91.4 Nm (67 ft-lb) (40% ED)
Milling Spindle Torque 67.3 Nm (50 ft-lb) continuous
Milling Spindle Power Intermittent 24 kW (32 HP) (40% ED)
Milling Spindle Power 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Tool Capacity 9 tools
Spindle Taper HSK-A63
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø6 in (152 mm)
Max Tool Length 20 in (508 mm)
Max Tool Weight 26 lb (12 kg)
X-Axis Travel 33 in (838 mm)
Y-Axis Travel 17 in (432 mm)
Z-Axis Travel 65 in (1,651 mm)
Travel X2 Axis Lower Turret 11 in (279 mm)
Travel Z2 Axis Lower Turret 54 in (1,372 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,969 ipm (50 m/min)
Rapid Traverse Y 1,969 ipm (50 m/min)
Rapid Traverse Z 1,969 ipm (50 m/min)
Rapid Traverse X2 Axis Lower Turret 1,575 ipm (40 m/min)
Rapid Traverse Z2 Axis Lower Turret 1,575 ipm (40 m/min)
Footprint 220 in (5,588 mm) × 134 in (3,404 mm) (W × L)
Machine Height 116 in (2,946 mm)
Machine Weight 49,162 lb (22,300 kg)

Mazak INTEGREX i-500ST in Action & Demo

Frequently Asked Questions: Mazak INTEGREX i-500ST

How much does the Mazak INTEGREX i-500ST cost?

Our best estimate for the Mazak INTEGREX i-500ST is $600,000 - $900,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-500st#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What does the lower turret of the INTEGREX i-500ST cover?

Diameters up to Ø19 in (483 mm), with 11 in (279 mm) of X2 travel and 54 in (1,372 mm) of Z2 travel. Both axes rapid at 1,575 ipm (40 m/min). The machine's own maximum turning diameter is Ø28 in (711 mm) and its Z travel is 65 in (1,651 mm), so the turret works in a smaller zone than the milling spindle.

How many tools does it hold?

The table lists a tool capacity of 9 tools, and the row sits with the lower turret figures. No separate magazine capacity is stated for the milling spindle on this version. The INTEGREX i-500S and the INTEGREX i-500 each list 36 tools. Ask Mazak to state the turret stations and the magazine size separately.

What is the difference between the INTEGREX i-500ST and the INTEGREX i-500S?

The lower turret. Turning diameter, turning length, 10 in chuck, 4,000 rpm, travels and rapids are shared. The INTEGREX i-500S weighs 48,280 lb (21,899 kg) and lists 36 tools; the INTEGREX i-500ST weighs 49,162 lb (22,300 kg) and has the lower turret with its X2 and Z2 axes.

Are the two turning spindles the same?

On the listed figures, yes. Main and second spindle each have a 10 in chuck, a 4,000 rpm maximum, 22 kW (30 HP) continuous and 30 kW (40 HP) at 40% ED. Heavy turning can be planned for either end of the machine.

What does the milling spindle offer?

12,000 rpm on an HSK-A63 taper, 22 kW (30 HP) continuous and 24 kW (32 HP) at 40% ED, with torque of 67.3 Nm (50 ft-lb) continuous and 91.4 Nm (67 ft-lb) at 40% ED. The B-axis ranges from -30° to +210° in 0.0001° increments, and Y travel is 17 in (432 mm).

Compare Related CNC Machines

Mazak

Mazak Mazak FJV-250

CNC Vertical Machining Centers (VMC) • 12,000 RPM
Mazak

Mazak Mazak QUICK TURN 350M

CNC Lathes & Turning Centers • 4,000 RPM
Mazak

Mazak Mazak Super Turbo-X510

Fiber Laser Cutting Machines • Standard