The Mazak INTEGREX i-630V AG is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.
Mazak INTEGREX i-630V AG: 5-axis mill-turn with gear skiving, hobbing and end milling plus on-machine gear measurement, Ø41 in (1,041 mm) capacity.
| Standardized Parameters & Ratings | |
|---|---|
| Manufacturer (Brand) | Mazak (Japan) |
| Machine Type | Multi-Tasking & Mill-Turn Machines |
| CNC Controller System | Standard CNC |
| Number of Controlled Axes | 3-Axis Simultaneous / Positioning |
| Spindle Taper Interface | CAT No.50 |
| Max Table Load Capacity | 3,858 kg |
| Automatic Tool Changer (ATC) | 43 Tool Stations |
| Approx. Machine Weight | 77,162 kg |
| Industrial IoT Protocol | MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP) |
| Max Turning Diameter | Ø41 in (1,041 mm) |
| Max Workpiece Size | Ø41 in (1,041 mm) × 39 in (991 mm) |
| Max Table Load | 3,858 lb (1,750 kg) |
| Table Max Spindle Speed | 550 rpm |
| Table Max Torque Cont Rating | 3,120 Nm (2,301 ft-lb) (cont. rating) |
| Table Spindle Motor Cont Rating | 37 kW (50 HP) (cont. rating) |
| Table Rapid Traverse Rate C Axis | 50 rpm |
| Table Min Indexing Angle Increment C Axis | 0.0001° |
| Milling Spindle Speed | 10,000 rpm |
| Milling Spindle Torque Intermittent | 353 Nm (260 ft-lb) (40% ED) |
| Milling Spindle Torque | 248 Nm (183 ft-lb) continuous |
| Milling Spindle Power Intermittent | 37 kW (50 HP) (40% ED) |
| Milling Spindle Power | 30 kW (40 HP) continuous |
| Milling Spindle Rapid Traverse Rate B Axis | 30 rpm |
| Milling Spindle Min Indexing Angle Increment B Axis | 0.0001° |
| Spindle Taper | CAT No.50 |
| Tool Capacity | 43 tools |
| Max Tool Diameter | Ø5 in (127 mm) |
| Max Tool Diameter Adjacent Empty | Ø10 in (254 mm) |
| Max Tool Length | 20 in (508 mm) |
| Max Tool Weight | 66 lb (30 kg) |
| X-Axis Travel | 56 in (1,422 mm) |
| Y-Axis Travel | 41 in (1,041 mm) |
| Z-Axis Travel | 41 in (1,041 mm) |
| B Axis Range | 150° |
| C Axis Range | 360° |
| Rapid Traverse X | 2,047 ipm (52 m/min) |
| Rapid Traverse Y | 2,047 ipm (52 m/min) |
| Rapid Traverse Z | 2,047 ipm (52 m/min) |
| Footprint | 220 in (5,588 mm) × 302 in (7,671 mm) (W × L) |
| Machine Height | 148 in (3,759 mm) |
| Machine Weight | 77,162 lb (35,000 kg) |
Our best estimate for the Mazak INTEGREX i-630V AG is $550,000 - $800,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-630v-ag#price; the request is passed to Yamazaki Mazak or an authorised dealer.
Gear machining and gear measurement. Mazak's AG series performs turning, milling, 5-axis machining and gear machining, with three gear methods integrated: gear skiving, hobbing and end milling. Pitch is measured on the machine with a touch probe, and gear profile and lead with a scanning probe.
End milling. Mazak's comparison points out that specialized tools such as hob cutters take a lot of time to prepare, together with their jigs, in high-mix, low-volume production. With the Smooth Gear Milling software, teeth are cut one by one with a commercially available end mill, and tooth profile and tooth lead correction functions adjust the result. Hobbing and skiving with specialized tools are aimed at larger quantities.
Pitch is measured with a touch probe after machining: single pitch error, cumulative pitch error and tooth space runout, with the pitch circle centre calculated as well. Gear profile and gear lead are measured by attaching a scanning probe, which removes the trips to a separate measuring machine and back for further machining.
Maximum turning diameter is 41 in (1,041 mm), maximum workpiece size is 41 in (1,041 mm) in diameter by 39 in (991 mm) high, and maximum table load is 3,858 lb (1,750 kg). Travels are 56 in (1,422 mm) in X and 41 in (1,041 mm) in Y and Z.
No. Mazak lists jet stream chuck coolant as optional. It reduces chips biting into the gear surface during internal gear skiving and extends tool life, and its nozzle can be adjusted to rotate the scattering angle between 40° and 95°.
