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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX j

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX j is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 4,000 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 20 Tools
Rapid Traverse Standard
Machine Weight 16,314 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX j series: four B-axis mill-turn models, Ø20 in (508 mm) turning diameter, 12,000 rpm HSK-A63 milling spindle, 20-tool magazine.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 4,000 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 20 Tool Stations
Approx. Machine Weight 16,314 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Models In Series 4 models: INTEGREX j-200, INTEGREX j-200S, INTEGREX j-300, INTEGREX j-400
Bed Length Type 500U to 1000U
Max Turning Length 20 in (508 mm) to 36 in (914 mm)
Max Spindle Speed 4,000 rpm to 5,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED) to 18.5 kW (25 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous to 15 kW (20 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 20.3 Nm (15 ft-lb) (40% ED) to 56 Nm (41 ft-lb) (40% ED)
Milling Spindle Torque 16 Nm (12 ft-lb) continuous to 34 Nm (25 ft-lb) continuous
Milling Spindle Power Intermittent 7.5 kW (10 HP) (40% ED) to 22 kW (30 HP) (40% ED)
Milling Spindle Power 5.5 kW (7 HP) continuous to 15 kW (20 HP) continuous
Spindle Taper HSK-A63
Tool Capacity 20 tools
Max Tool Diameter Ø5 in (127 mm)
Max Tool Length 8 in (203 mm) to 16 in (406 mm)
Max Tool Weight 11 lb (5 kg) to 22 lb (10 kg)
X-Axis Travel 18 in (457 mm) to 24 in (610 mm)
Y-Axis Travel 8 in (203 mm) to 10 in (254 mm)
Z-Axis Travel 22 in (559 mm) to 38 in (965 mm)
B Axis Range -30° - +190° / -30° - +210°
Rapid Traverse X 1,575 ipm (40 m/min) to 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min) to 1,969 ipm (50 m/min)
Tailstock Taper MT No.5
Tailstock Thrust 1,574 lb (714 kg) to 2,248 lb (1,020 kg)
Machine Height 94 in (2,388 mm) to 107 in (2,718 mm)
Machine Weight 16,314 lb (7,400 kg) to 27,778 lb (12,600 kg)
Max Turning Diameter Ø20 in (508 mm)

Mazak INTEGREX j in Action & Demo

Frequently Asked Questions: Mazak INTEGREX j

How much does the Mazak INTEGREX j cost?

Our best estimate for the Mazak INTEGREX j is $180,000 - $350,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-j#price; the request is passed to Yamazaki Mazak or an authorised dealer.

What is the difference between the INTEGREX j-200 and the INTEGREX j-200S?

The INTEGREX j-200S has a second spindle and a longer bed. Its turning length is 36 in (914 mm) and Z travel 38 in (965 mm), against 20 in (508 mm) and 22 in (559 mm) on the INTEGREX j-200. X and Y are the same on both at 18 in (457 mm) and 8 in (203 mm), as are the 5,000 rpm main spindle and the 20 tools. The INTEGREX j-200S weighs 20,282 lb (9,200 kg) against 16,314 lb (7,400 kg).

Can the INTEGREX j do full 5-axis contouring with its B axis?

Mazak describes the milling spindle unit as indexed in 5-degree increments from -30° to 190° and clamped by a high-precision index coupling. That is positional B-axis machining: the head locks at an angle and the tool then cuts. Work that needs the B axis to move while cutting should be raised with Mazak before choosing this series.

How many tools does the INTEGREX j hold and how big can they be?

20 tools as standard, with 36 or 72 tools as options, in a magazine at the front of the machine. Maximum tool diameter is Ø5 in (127 mm). Maximum tool length runs from 8 in (203 mm) to 16 in (406 mm) and maximum tool weight from 11 lb (5 kg) to 22 lb (10 kg) depending on the model.

How powerful are the spindles in the INTEGREX j series?

Main spindles are rated 7.5 kW (10 HP) to 15 kW (20 HP) continuous and 11 kW (15 HP) to 18.5 kW (25 HP) at 40% ED, with top speeds of 4,000 rpm to 5,000 rpm. The milling spindle runs to 12,000 rpm with 5.5 kW (7 HP) to 15 kW (20 HP) continuous and 7.5 kW (10 HP) to 22 kW (30 HP) at 40% ED.

How does the INTEGREX j-200 NEO compare with the INTEGREX j-200?

The INTEGREX j-200 NEO is a separate model with the same 18 in (457 mm), 8 in (203 mm) and 22 in (559 mm) travels and the same 5,000 rpm top speed. The main spindle of the INTEGREX j-200 NEO is rated 11 kW (15 HP) continuous against 7.5 kW (10 HP) continuous, it carries an 8 in chuck, its taper is listed as HSK-A63(T63) and it weighs 16,976 lb (7,700 kg) against 16,314 lb (7,400 kg).

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