The Mazak INTEGREX AG is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the MAZATROL SmoothAi CNC with gear machining cycles. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.
Mazak INTEGREX AG: gear skiving, hobbing and end milling on INTEGREX mill-turn platforms, with on-machine gear measurement. Listed figures by platform.
| Standardized Parameters & Ratings | |
|---|---|
| Manufacturer (Brand) | Mazak (Japan) |
| Machine Type | Multi-Tasking & Mill-Turn Machines |
| CNC Controller System | MAZATROL SmoothAi CNC with gear machining cycles |
| Number of Controlled Axes | 3-Axis Simultaneous / Positioning |
| Spindle Taper Interface | Standard |
| Automatic Tool Changer (ATC) | 36 Tool Stations |
| Industrial IoT Protocol | MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP) |
| Horizontal Max Diameter | 670-700 mm (26.38-27.56 in) |
| Vertical Max Diameter | 1,050-2,300 mm (41.34-90.55 in) |
| Gear Methods | Gear skiving, hobbing, and end milling |
| Gear Measurement | On-machine measurement with automatic compensation |
| Base Platforms | i-250/i-350/i-450 NEO, i-H, i-500, i-630V/6, e-1250V/8, e-1600V/10 |
| B Axis Range | 240° (-30° to +210°) on horizontal |
| C Axis Rotation | 360° continuous with gear synchronization |
| Milling Spindle Speed | 12,000 RPM (20,000 RPM optional on horizontal) |
| Milling Spindle Taper | HSK-A63 / Capto C6 / CAT 50 by platform |
| Tool Capacity | 36-72 tools by base platform |
| CNC Control | MAZATROL SmoothAi CNC with gear machining cycles |
| Chuck Size | Φ55.12″ |
| Max Machining Diameter | Φ90.55″ |
| Max Machining Length | 60.2″ |
| Max Machining Height | 66.3″ |
Our best estimate for the Mazak INTEGREX AG is $350,000 - $1,200,000+. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-ag#price; the request is passed to Yamazaki Mazak or an authorised dealer.
A specification. No standalone INTEGREX AG appears in Mazak's current model list. The listed base platforms are the i-250, i-350 and i-450 NEO, the i-H, the i-500, the i-630V/6, the e-1250V/8 and the e-1600V/10, and the gear functions are added to one of those machines.
The listed methods are gear skiving, hobbing and end milling. The C axis is listed as 360° continuous with gear synchronization, and gear measurement is listed as on-machine with automatic compensation. The listed control is MAZATROL SmoothAi with gear machining cycles.
It depends on the platform. The listed maximum diameter is 670-700 mm (26.38-27.56 in) for horizontal machines and 1,050-2,300 mm (41.34-90.55 in) for vertical machines. The table also carries a 55.12 in chuck size, a 60.2 in maximum machining length and a 66.3 in maximum machining height without naming the platform they belong to.
The INTEGREX i-630V AG is one, built on a vertical platform. The INTEGREX i-630V AG has travels of 56 in (1,422 mm) in X and 41 in (1,041 mm) in Y and Z, a CAT No.50 spindle taper, 43 tools, a 3,858 lb (1,750 kg) table load and a machine weight of 77,162 lb (35,000 kg).
