The Mazak INTEGREX e-RAMTEC is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.
Mazak INTEGREX e-RAMTEC: double-column multi-tasking machines with a ram spindle. Turning Ø49 in (1,245 mm) to Ø93 in (2,362 mm), 10,000 rpm milling.
| Standardized Parameters & Ratings | |
|---|---|
| Manufacturer (Brand) | Mazak (Japan) |
| Machine Type | Multi-Tasking & Mill-Turn Machines |
| CNC Controller System | Standard CNC |
| Number of Controlled Axes | 3-Axis Simultaneous / Positioning |
| Spindle Taper Interface | CAT No.50 |
| Max Table Load Capacity | 5,952 kg |
| Automatic Tool Changer (ATC) | 40 Tool Stations |
| Approx. Machine Weight | 101,413 kg |
| Industrial IoT Protocol | MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP) |
| Models In Series | 3 models: INTEGREX e-RAMTEC V/8, INTEGREX e-RAMTEC V/10, INTEGREX e-RAMTEC V/12 |
| Max Turning Diameter | Ø49 in (1,245 mm) to Ø93 in (2,362 mm) |
| Max Table Load | 5,952 lb (2,700 kg) to 15,432 lb (7,000 kg) |
| Table Max Spindle Speed | 250 rpm to 500 rpm |
| Table Max Torque 40 Pct Ed | 2,954 Nm (2,179 ft-lb) (40% ED) to 6,546 Nm (4,828 ft-lb) (40% ED) |
| Table Max Torque Cont Rating | 2,167 Nm (1,598 ft-lb) (cont. rating) to 5,307 Nm (3,914 ft-lb) (cont. rating) |
| Table Spindle Motor 40 Pct Ed | 37 kW (50 HP) (40% ED) |
| Table Spindle Motor Cont Rating | 30 kW (40 HP) (cont. rating) to 45 kW (60 HP) (cont. rating) |
| Table Rapid Traverse Rate C Axis | 7 rpm to 18 rpm |
| Table Min Indexing Angle Increment C Axis | 0.0001° |
| Milling Spindle Speed | 10,000 rpm |
| Milling Spindle Torque Intermittent | 260 Nm (192 ft-lb) (40% ED) |
| Milling Spindle Torque | 191 Nm (141 ft-lb) continuous |
| Milling Spindle Power Intermittent | 37 kW (50 HP) (40% ED) |
| Milling Spindle Power | 30 kW (40 HP) continuous |
| Milling Spindle Min Indexing Angle Increment B Axis | 0.0001° |
| Spindle Taper | CAT No.50 |
| Tool Capacity | 40 tools |
| Max Tool Diameter | Ø5 in (127 mm) |
| Max Tool Diameter Adjacent Empty | Ø10 in (254 mm) |
| Max Tool Length | 26 in (660 mm) |
| Max Tool Weight | 66 lb (30 kg) |
| X-Axis Travel | 74 in (1,880 mm) to 120 in (3,048 mm) |
| Y-Axis Travel | 42 in (1,067 mm) to 67 in (1,702 mm) |
| Z-Axis Travel | 57 in (1,448 mm) to 71 in (1,803 mm) |
| B Axis Range | 150° |
| C Axis Range | 360° |
| Rapid Traverse X | 1,575 ipm (40 m/min) to 1,654 ipm (42 m/min) |
| Rapid Traverse Y | 1,575 ipm (40 m/min) to 1,654 ipm (42 m/min) |
| Rapid Traverse Z | 1,575 ipm (40 m/min) to 1,654 ipm (42 m/min) |
| Machine Height | 203 in (5,156 mm) to 248 in (6,299 mm) |
| Machine Weight | 101,413 lb (46,000 kg) to 192,243 lb (87,200 kg) |
Our best estimate for the Mazak INTEGREX e-RAMTEC is $900,000 - $2,500,000+. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-e-ramtec#price; the request is passed to Yamazaki Mazak or an authorised dealer.
It is a second vertical spindle mounted next to the milling spindle, with a vertical stroke of 35.43 in. Mazak describes it as performing deep inner diameter turning and milling that cannot be machined even with long tools. The ram has an automatic tool changer and a dedicated magazine prepared for 40 turning and milling tools.
Mazak lists the INTEGREX e-RAMTEC V/8, V/10 and V/12. X travel runs from 74 in (1,880 mm) to 120 in (3,048 mm), Y from 42 in (1,067 mm) to 67 in (1,702 mm) and Z from 57 in (1,448 mm) to 71 in (1,803 mm). Maximum turning diameter is Ø49 in (1,245 mm) to Ø93 in (2,362 mm), and machine weight 101,413 lb (46,000 kg) to 192,243 lb (87,200 kg).
Both the INTEGREX e-RAMTEC V/8 and the INTEGREX e-1250V/8 have 74 in (1,880 mm) of X, a 5,952 lb (2,700 kg) table load and 1,654 ipm (42 m/min) rapids. The INTEGREX e-RAMTEC V/8 has 63 in (1,600 mm) of Z where the INTEGREX e-1250V/8 has 53 in (1,346 mm), but its Y is 42 in (1,067 mm) against 49 in (1,245 mm) and its turning diameter Ø49 in (1,245 mm) against Ø57 in (1,448 mm). The INTEGREX e-RAMTEC V/8 weighs 101,413 lb (46,000 kg) and the INTEGREX e-1250V/8 109,127 lb (49,499 kg).
Table speed is 250 rpm to 500 rpm depending on the model. Maximum torque runs from 2,954 Nm (2,179 ft-lb) to 6,546 Nm (4,828 ft-lb) at 40% ED and from 2,167 Nm (1,598 ft-lb) to 5,307 Nm (3,914 ft-lb) at continuous rating. C-axis rapid rotation is 7 rpm to 18 rpm, and the C-axis indexes in 0.0001° increments over 360°.
The standard milling spindle is a built-in motor unit at 10,000 rpm on CAT No.50, rated 30 kW (40 HP) continuous and 37 kW (50 HP) at 40% ED, with 191 Nm (141 ft-lb) continuous and 260 Nm (192 ft-lb) at 40% ED. A 5,000 rpm spindle for high-torque machining of difficult materials and a 15,000 rpm spindle are optional.
The table lists 40 tools, with a maximum diameter of Ø5 in (127 mm), or Ø10 in (254 mm) when adjacent pockets are empty, a maximum length of 26 in (660 mm) and a maximum weight of 66 lb (30 kg). For larger tool sets Mazak offers TOOL HIVE, a rack-type magazine with storage for over 180 tools that can be expanded after the first installation.
