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Multi-Tasking & Mill-Turn Machines Model Year: 2024 MTConnect Standard

Mazak INTEGREX i-H

Quick Engineering Summary (AI Overview / Key Facts)

The Mazak INTEGREX i-H is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 3,300 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.

Spindle Power 7.5 kW
Tool Capacity 12 Tools
Rapid Traverse Standard
Machine Weight 21,892 kg

Engineering Overview & Machining Capabilities

Mazak INTEGREX i-H series: 15 multi-tasking models, 6 in to 12 in chucks, 12,000 rpm HSK-A63 milling spindle, flat front for automation.

Key Structural & Technology Features

• CNC Controller: Standard CNC
• High-rigidity machine structure
• Standardized MTConnect data connectivity
• Precision axis travels and spindle performance

Complete Machine Specifications & Engineering Telemetry

Standardized Parameters & Ratings
Manufacturer (Brand) Mazak (Japan)
Machine Type Multi-Tasking & Mill-Turn Machines
CNC Controller System Standard CNC
Number of Controlled Axes 3-Axis Simultaneous / Positioning
Maximum Spindle Speed 3,300 RPM
Spindle Motor Rating 7.5 kW
Spindle Taper Interface HSK-A63
Automatic Tool Changer (ATC) 12 Tool Stations
Approx. Machine Weight 21,892 kg
Industrial IoT Protocol MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP)
Models In Series 15 models: INTEGREX i-100H, INTEGREX i-100H S, INTEGREX i-100H ST, INTEGREX i-200H, INTEGREX i-200H S, INTEGREX i-200H ST, INTEGREX i-250H, INTEGREX i-250H S, INTEGREX i-250H ST, INTEGREX i-350H, INTEGREX i-350H S, INTEGREX i-350H ST, INTEGREX i-450H, INTEGREX i-450H S and 1 more
Bed Length Type 590U to 1500U
Max Turning Diameter Ø24 in (610 mm) to Ø26 in (660 mm)
Max Turning Length 23 in (584 mm) to 60 in (1,524 mm)
Chuck Size 6 in to 12 in
Max Spindle Speed 3,300 rpm to 6,000 rpm
Spindle Power Intermittent 11 kW (15 HP) (40% ED) to 37 kW (50 HP) (40% ED)
Spindle Motor Power 7.5 kW (10 HP) continuous to 30 kW (40 HP) continuous
Milling Spindle Speed 12,000 rpm
Milling Spindle Torque Intermittent 57.3 Nm (42 ft-lb) (40% ED) to 124 Nm (91 ft-lb) (40% ED)
Milling Spindle Torque 46.1 Nm (34 ft-lb) continuous to 91.3 Nm (67 ft-lb) continuous
Milling Spindle Power Intermittent 12 kW (16 HP) (40% ED) to 24 kW (32 HP) (40% ED)
Milling Spindle Power 11 kW (15 HP) continuous to 22 kW (30 HP) continuous
B Axis Indexing Increment 0.0001°
Spindle Taper HSK-A63
Tool Capacity 12 tools to 38 tools
Max Tool Diameter Ø4 in (102 mm)
Max Tool Diameter Adjacent Empty Ø5 in (127 mm)
Max Tool Length 12 in (305 mm) to 16 in (406 mm)
Max Tool Weight 11 lb (5 kg) to 26 lb (12 kg)
X-Axis Travel 21 in (533 mm) to 27 in (686 mm)
Y-Axis Travel 8 in (203 mm) to 12 in (305 mm)
Z-Axis Travel 25 in (635 mm) to 62 in (1,575 mm)
B Axis Range -30° - +210°
Rapid Traverse X 1,890 ipm (48 m/min) to 1,969 ipm (50 m/min)
Rapid Traverse Y 1,575 ipm (40 m/min)
Rapid Traverse Z 1,575 ipm (40 m/min) to 1,969 ipm (50 m/min)
Machine Height 89 in (2,261 mm) to 107 in (2,718 mm)
Machine Weight 21,892 lb (9,930 kg) to 37,698 lb (17,100 kg)
Sub Spindle Chuck Size 6 in to 10 in
Sub Spindle Speed 4,000 rpm to 6,000 rpm
Sub Spindle Power Intermittent 11 kW (15 HP) (40% ED) to 26 kW (35 HP) (40% ED)
Sub Spindle Power 7.5 kW (10 HP) continuous to 22 kW (30 HP) continuous

Frequently Asked Questions: Mazak INTEGREX i-H

How much does the Mazak INTEGREX i-H cost?

Our best estimate for the Mazak INTEGREX i-H is $270,000 - $520,000+. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-i-h#price; the request is passed to Yamazaki Mazak or an authorised dealer.

Which models make up the INTEGREX i-H series?

Mazak lists 15: the i-100H, i-200H, i-250H, i-350H and i-450H, each as a plain model, as an S model with a second spindle and as an ST model with a second spindle and a lower turret. Bed classes run from 590U to 1500U and chuck sizes from 6 in to 12 in.

What is the difference between the S and ST models?

On Mazak's model list an S model has a second spindle, and an ST model has a second spindle and a lower turret. Second spindles across the series take 6 in to 10 in chucks at 4,000 rpm to 6,000 rpm, with 11 kW (15 HP) to 26 kW (35 HP) at 40% ED and 7.5 kW (10 HP) to 22 kW (30 HP) continuous. A lower turret lets a second tool cut while the milling spindle is busy, which pays on parts with long turning cycles.

How do the small and large INTEGREX i-H frames differ?

Mazak states an X stroke of 21.06 in and a Y stroke of 8.27 in for the i-100H and i-200H, and 27.36 in and 11.81 in for the i-250H, i-350H and i-450H. Across the series Z travel runs from 25 in (635 mm) to 62 in (1,575 mm), maximum tool length from 12 in (305 mm) to 16 in (406 mm) and machine height from 89 in (2,261 mm) to 107 in (2,718 mm).

What milling spindle does the INTEGREX i-H use?

An HSK-A63 spindle at 12,000 rpm on every model. Power is 11 kW (15 HP) to 22 kW (30 HP) continuous and 12 kW (16 HP) to 24 kW (32 HP) at 40% ED. Torque is 46.1 Nm (34 ft-lb) to 91.3 Nm (67 ft-lb) continuous and 57.3 Nm (42 ft-lb) to 124 Nm (91 ft-lb) at 40% ED. Mazak describes the standard compact spindle as 17% shorter than the conventional milling spindle.

What automation does Mazak list for the INTEGREX i-H?

A bar feeder with an optional scheduling function, the Ez LOADER collaborative-robot system, the Mazak AUTO FLEX CELL (an articulated robot and stockers arranged at the front of the machine) and an Auto Jaw Changer that replaces 10 sets of chuck jaws for each of the main and second spindles. Ask which of these are included in a given quotation.

How should a buyer narrow down the INTEGREX i-H range?

Start with the chuck, 6 in to 12 in, and the bed class, 590U to 1500U, that the longest part needs. Then decide whether the Y stroke of 8.27 in on the i-100H and i-200H is enough or the 11.81 in of the larger frames is required. Last, pick plain, S or ST according to whether the back of the part is machined in the same cycle.

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