The Mazak INTEGREX e-RAMTEC V/8 is an industrial-grade Multi-Tasking & Mill-Turn Machines powered by the Standard CNC. a top spindle speed of 0 RPM, and a 3-axis kinematic layout. It supports standardized digital factory monitoring via MTConnect.
Mazak INTEGREX e-RAMTEC V/8: vertical mill-turn with ram spindle for deep bores, Ø49 in (1,245 mm) parts, 74 x 42 x 63 in travels, 40 tools.
| Standardized Parameters & Ratings | |
|---|---|
| Manufacturer (Brand) | Mazak (Japan) |
| Machine Type | Multi-Tasking & Mill-Turn Machines |
| CNC Controller System | Standard CNC |
| Number of Controlled Axes | 3-Axis Simultaneous / Positioning |
| Spindle Taper Interface | CAT No.50 |
| Max Table Load Capacity | 5,952 kg |
| Automatic Tool Changer (ATC) | 40 Tool Stations |
| Approx. Machine Weight | 101,413 kg |
| Industrial IoT Protocol | MTConnect ANSI/MTC1.4 Compliant (Ethernet/TCP) |
| Max Turning Diameter | Ø49 in (1,245 mm) |
| Max Workpiece Size | Ø49 in (1,245 mm) × 49 in (1,245 mm) |
| Max Table Load | 5,952 lb (2,700 kg) |
| Table Max Spindle Speed | 500 rpm |
| Table Max Torque 40 Pct Ed | 2,954 Nm (2,179 ft-lb) (40% ED) |
| Table Max Torque Cont Rating | 2,167 Nm (1,598 ft-lb) (cont. rating) |
| Table Spindle Motor 40 Pct Ed | 37 kW (50 HP) (40% ED) |
| Table Spindle Motor Cont Rating | 30 kW (40 HP) (cont. rating) |
| Table Rapid Traverse Rate C Axis | 18 rpm |
| Table Min Indexing Angle Increment C Axis | 0.0001° |
| Milling Spindle Speed | 10,000 rpm |
| Milling Spindle Torque Intermittent | 260 Nm (192 ft-lb) (40% ED) |
| Milling Spindle Torque | 191 Nm (141 ft-lb) continuous |
| Milling Spindle Power Intermittent | 37 kW (50 HP) (40% ED) |
| Milling Spindle Power | 30 kW (40 HP) continuous |
| Milling Spindle Min Indexing Angle Increment B Axis | 0.0001° |
| Spindle Taper | CAT No.50 |
| Tool Capacity | 40 tools |
| Max Tool Diameter | Ø5 in (127 mm) |
| Max Tool Diameter Adjacent Empty | Ø10 in (254 mm) |
| Max Tool Length | 26 in (660 mm) |
| Max Tool Weight | 66 lb (30 kg) |
| X-Axis Travel | 74 in (1,880 mm) |
| Y-Axis Travel | 42 in (1,067 mm) |
| Z-Axis Travel | 63 in (1,600 mm) |
| B Axis Range | 150° |
| C Axis Range | 360° |
| Rapid Traverse X | 1,654 ipm (42 m/min) |
| Rapid Traverse Y | 1,654 ipm (42 m/min) |
| Rapid Traverse Z | 1,654 ipm (42 m/min) |
| Machine Height | 203 in (5,156 mm) |
| Machine Weight | 101,413 lb (46,000 kg) |
Our best estimate for the Mazak INTEGREX e-RAMTEC V/8 is $900,000 - $1,300,000. This is an estimate for a mill-turn / multi-tasking machines in this class, not a quote from Yamazaki Mazak; configuration, tooling, automation and installation move the final price substantially. A specific price can be requested at https://machinetoolindex.com/machines/mazak-integrex-e-ramtec-v-8#price; the request is passed to Yamazaki Mazak or an authorised dealer.
It is a second tool spindle mounted next to the milling spindle, with a vertical stroke of 35.43 in. Mazak describes it as performing deep inner-diameter turning and milling that cannot be machined even with long tools. It has an automatic tool changer of its own.
The table lists a tool capacity of 40 tools, and Mazak's description of the ram spindle tool changer refers to a dedicated magazine for 40 turning and milling tools. Tools can be 26 in (660 mm) long and 66 lb (30 kg), 5 in (127 mm) in diameter or 10 in (254 mm) with adjacent pockets empty. Mazak also describes TOOL HIVE, a rack-type magazine storing over 180 tools that can be expanded after installation.
The standard spindle runs to 10,000 rpm and is rated 30 kW (40 HP) continuous, 37 kW (50 HP) at 40% ED. Mazak's lineup for the series also includes an optional 5,000 rpm spindle for high-torque machining of difficult-to-machine materials and an optional 15,000 rpm spindle. All tilt on a B axis with 150° of travel, driven through a roller gear cam.
Both have 74 in (1,880 mm) of X, a 5,952 lb (2,700 kg) table load and 1,654 ipm (42 m/min) rapids. The INTEGREX e-1250V/8 turns up to 57 in (1,448 mm) in diameter with 49 in (1,245 mm) of Y and 53 in (1,346 mm) of Z, and weighs 109,127 lb (49,499 kg). The e-RAMTEC V/8 turns up to 49 in (1,245 mm) with 42 in (1,067 mm) of Y and 63 in (1,600 mm) of Z.
Maximum table speed is 500 rpm. The table motor is rated 30 kW (40 HP) continuous and 37 kW (50 HP) at 40% ED, with torque of 2,167 Nm (1,598 ft-lb) continuous and 2,954 Nm (2,179 ft-lb) at 40% ED. As a C axis it positions in 0.0001° increments and rapids at 18 rpm.
